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1TECOplast – Fertigung

1TECOplast manufactures precision parts, containers and assemblies made of thermoplastic plastics using CNC turning, milling and welding.

1TECOplast Logo

1TECOplast kunststofftechnische Komponenten und Anlagen GmbH

Waldachtal (Salzstetten), GermanyNew on Amplifa

1997Founded
1 siteWaldachtal (Salzstetten)
Prototype to thousand-unit seriesLot sizes
ISO 9001 since 2000Certification

About 1TECOplast

1TECOplast is a medium-sized company founded in 1997 and based in Waldachtal (Salzstetten district), specialising in the machining of technical precision parts made of thermoplastic plastics. Production is carried out according to drawing or sample using CNC-controlled turning and milling machines with CAD-CAM support. All thermoplastic plastics available on the semi-finished products market are processed – from standard materials such as PE, PP and PVC through engineering plastics such as PA, POM and PMMA to high-performance plastics such as PEEK, PVDF, PTFE and PPS/PPSU as well as fibre-reinforced plastics. In addition, the company offers plastic welding of containers, modules and pipes, bonding and joining, post-processing of injection-moulded parts, and assembly of subassemblies. According to the certificate, the scope also includes the machining of non-ferrous metals. Lot sizes range from prototypes and small series to thousand-unit series. Customers come from industries such as medical and pharmaceutical technology, mechanical engineering, plant engineering for wet-chemical processes (electronics, photovoltaics, semiconductors), food technology, and aerospace.

Site
Waldachtal
Processes
Plastic turning (CNC turning), Plastic milling (CNC milling), Plastic welding (containers, modules, pipes), Plastic containers (manufacture), Post-processing of injection-moulded parts, Assembly of subassemblies, bonding, joining, Machining of non-ferrous metals, CNC turning of plastics
Materials
PE (polyethylene), PP (polypropylene), PVC, PA (polyamide), PSU (polysulfone), POM (polyoxymethylene), PVDF (polyvinylidene fluoride), PEEK (polyetheretherketone)
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1997
Industries
Medical and pharmaceutical technology, Food technology, Electronics and electrical engineering, Mechanical engineering and drive technology, Analytical and laboratory technology, Recycling and waste management
  1. 01

    CNC turning

  2. 02

    CNC milling

  3. 03

    Welding

  4. 04

    Bonding and joining

  5. 05

    Post-processing of injection-moulded parts

  6. 06

    Assembly of subassemblies

Materials and Processes

PE

Polyethylene

Standard thermoplastic with high chemical resistance for general engineering applications.

PP

Polypropylene

Chemical-resistant standard thermoplastic for containers and technical parts.

PVC

Polyvinyl chloride

Proven in drinking water and wastewater technology as well as plant engineering.

PA

Polyamide

Engineering plastic with high mechanical load-bearing capacity.

PSU

Polysulfone

Temperature-resistant engineering plastic for demanding applications.

POM

Polyoxymethylene

Dimensionally stable engineering plastic for precision parts.

PVDF

Polyvinylidene fluoride

High-performance plastic with high chemical resistance, among other things for piping systems in chip manufacturing.

PEEK

Polyetheretherketone

High-performance plastic with high strength at elevated temperatures and good chemical resistance.

PMMA

Polymethyl methacrylate

Transparent engineering plastic for special applications.

PTFE

Polytetrafluoroethylene

Chemically inert high-performance plastic, stable against practically all acids and alkalis, use up to 260 °C.

PPS/PPSU

Polysulfones (PPS/PPSU)

Dimensionally stable high-performance plastics with high chemical resistance between -100 and 150 °C.

FKV

Fibre-reinforced plastics

Reinforced thermoplastics for components with increased mechanical requirements.

Sites

Waldachtal (Salzstetten)

DE

Headquarters and manufacturing

Lot size
Prototype to thousand-unit series
Materials
Thermoplastic plastics (PE, PP, PVC, PA, PSU, POM, PVDF, PEEK, PMMA, PTFE, PPS/PPSU, fibre-reinforced), non-ferrous
  • CNC lathes
  • CNC milling machines
  • 3D coordinate measuring systems
  • Optical setting stations

Components

Milled part made of PTFE
Milled part made of PTFECNC milling · Chemical/plant engineering
Ring made of PVDF
Ring made of PVDFCNC manufacturing · Semiconductor industry
Milled part made of PTFE (high-performance plastic)
Milled part made of PTFE (high-performance plastic)CNC milling · Plant engineering
Flange made of PPS
Flange made of PPSCNC manufacturing · Mechanical engineering
Part made of PEEK
Part made of PEEKInjection-moulded part post-processing · High-tech application

Inside the production

Turning, milling and welding plastics
Turning, milling and welding plastics
Manufacture of precision plastic parts
Manufacture of precision plastic parts
Machining of technical plastics
Machining of technical plastics
3D coordinate measuring system
3D coordinate measuring system
Measuring machine detail
Measuring machine detail
Measuring machine detail
Measuring machine detail
Measuring machine detail
Measuring machine detail
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Multi-sensor coordinate measuring machine
Plastics materials overview
Plastics materials overview

Industries

Medical and pharmaceutical technologyFood technologyElectronics and electrical engineeringMechanical engineering and drive technologyAnalytical and laboratory technologyRecycling and waste managementDrinking water and wastewater technologySpecial vehicle constructionAgricultural technologySports and leisure industryAerospaceConstruction and building technologyPlant engineering for wet-chemical processesPhotovoltaicsSemiconductor/chip manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastic turning (CNC turning)Machining–––Prototypes – Thousand-unit seriesPE, PP, PVC, PA, PSU, POM, PVDF, PEEK, PMMA, PTFE, fibre-reinforced plastics
Plastic milling (CNC milling)Machining–––Prototypes – Thousand-unit seriesPE, PP, PVC, PA, PSU, POM, PVDF, PEEK, PMMA, PTFE, fibre-reinforced plastics
Plastic welding (containers, modules, pipes)Joining––––Thermoplastic plastics
Plastic containers (manufacture)Joining––––Thermoplastic plastics
Post-processing of injection-moulded partsMachining––––Thermoplastic plastics
Assembly of subassemblies, bonding, joiningAssembly––––Thermoplastic plastics
Machining of non-ferrous metalsMachining––––Non-ferrous metals

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC lathes (precision CNC machines)––––Waldachtal
CNC milling machines (precision CNC machines)––––Waldachtal
3D coordinate measuring systems––––Waldachtal
Optical setting stations (measuring equipment)––––Waldachtal

Additional services

CNC turning of plasticsCNC milling of plasticsPlastic weldingPlastic containersPost-processing of injection-moulded partsAssembly of subassembliesBonding and joiningCAD-CAM supportManufacture of prototypes, small series and thousand-unit seriesFirst article inspection reportsWorks test certificates according to DIN EN 10204RoHS/REACH conformity confirmations

Reference customers

Leading companies in plant engineering for wet-chemical processes (electronics and photovoltaics

Quality

The quality management system has been certified to DIN EN ISO 9001:2015 since 2000 and is supported by ERP and PPS systems. For the measurement of dimensions and tolerances, optical setting stations and 3D coordinate measuring systems are used; first article inspection reports, works test certificates according to DIN EN 10204 and RoHS/REACH conformity confirmations are available.

EvidenceWaldachtal (Salzstetten)
ISO 9001

History

  1. 1997

    Foundation and start of machining technical precision parts made of thermoplastic plastics

  2. 2000

    Initial certification of the quality management system to DIN EN ISO 9001

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