Contract 3D printing (FDM/SLA) with 3D scanning and reverse engineering for prototypes and small series
3D Druck Service Frankfurt
65931 Frankfurt am Main (Alt-Zeilsheim 3)New on Amplifa
About 3D Druck Service Frankfurt
3D Druck Service Frankfurt is a sole proprietorship based in Frankfurt am Main (Alt-Zeilsheim 3) that grew out of an online marketing agency and a private passion. The company operates a 3D printer farm with industrial FDM/FFF 3D printers (including Raise3D Pro2 Plus dual extruder) as well as SLA printing (stereolithography) with the complete Formlabs resin range. It manufactures prototypes, functional prototypes, usable parts, pre-series and small series from 1 to 20,000 units, plus trade fair, planning and architectural models as well as spare part reproduction for classic cars and machinery. In addition, the company offers 3D scanning (metrology scan, accuracy down to 0.010 mm), reverse engineering, CAD design, CAD comparison measurement as well as tool and fixture making. FDM tolerance is ±0.3% (±0.3 mm) and the maximum build volume is 800×800×1000 mm. Customers include automotive/motorsport, mechanical engineering, medical technology, casting and injection molding technology, aviation, as well as museums and the design/architecture sector. Post-processing includes washing, UV post-curing, sanding, priming and painting.
- Site
- Frankfurt am Main
- Processes
- FDM/FFF 3D printing (fused deposition modeling, dual extruder), SLA 3D printing (stereolithography), UV laser process with synthetic resin, 3D contract manufacturing/small-series manufacturing (1 - 20,000 units, just in time, print on, 3D scanning service (metrology scan, laser/rapid scan, non-contact), Reverse engineering, CAD design, 3D modeling, 3D construction, CAD comparison measurement, Prototype construction / rapid prototyping, functional prototypes, pre-series production, Spare part reproduction for classic cars, machinery and equipment (3D scan + 3D printing)
- Materials
- PLA, PLA Carbon, ABS, HIPS, PC, PC-ABS, PC-PBT, PC-PBT-CF
- Certificates
- ISO 9001 / ISO 14001 (relating to printer repeatability), ISO 9001 / ISO 14001 (reference: printer repeatability)
- Industries
- Automotive/Motorsport, Classic car restoration, Mechanical engineering, Medical technology, Casting (pressure, sand, die casting), Injection molding & forming technology
- 01
Inquiry & data check (STEP/STL/3MF)
- 02
CAD design / reverse engineering / 3D scan
- 03
Material consulting & process selection
- 04
FDM or SLA printing
- 05
Post-processing (washing, support removal, UV post-curing, sanding)
- 06
Quality control incl. 3D comparison measurement
- 07
Shipping / just-in-time delivery
Materials & Processes
FDM/FFF printing
Layer-by-layer filament build-up with a broad material range from PLA and ABS to carbon-fiber-reinforced high-temperature polyamides, build volume up to 800×800×1000 mm.
SLA / Stereolithography
UV-cured synthetic resin for very smooth surfaces and fine details with 25 µm XY resolution and tolerance ±0.2%.
PA-CF / PA Carbon / PPA-CF
Carbon-fiber-reinforced polyamides for stable functional and lightweight parts in motorsport.
ASA, ASA CF, ASA Kevlar, Light-Weight ASA
Weather-resistant and lightweight filaments, e.g. for racing and classic car applications.
PC, PC-ABS, PC-PBT, PC-PBT-CF
Technical high-performance plastics for robust functional and usable parts.
TPU / TPE
Elastic plastics for flexible parts and seals.
Formlabs Resin (Standard, Tough/Durable, High Temp, Flexible/Elastic)
Complete certified resin range for visual parts, tough functional samples, temperature-resistant or elastic applications.
PVA / HIPS (water-soluble support material)
The second extruder prints water-soluble supports for complex geometries with a perfect surface.
Locations
Frankfurt am Main
DEHeadquarters and production: 3D printer farm, 3D scanning, CAD
- Part weight / size
- Parts up to 800×800×1000 mm
- Lot size
- 1–20,000 units
- Materials
- Plastics (PLA, ABS, ASA, PA, PC, TPU etc.), Formlabs resin
- Industrial FDM/FFF 3D printer farm (including Raise3D Pro2 Plus dual extruder)
- SLA 3D printers (Formlabs)
- Metrology 3D scanner (laser/rapid scan, down to 0.010 mm)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| FDM/FFF 3D printing (fused deposition modeling, dual extruder)Additive | FDM: ±0.3% (± 0.3 mm); 0.5 - 0.2% depending on material | 800 mm × 800 mm × 1000 mm | – | 1 – 20,000 | – |
| SLA 3D printing (stereolithography), UV laser process with synthetic resinAdditive | ±0.2% (± 0.2 mm) · very smooth surface | 185 mm × 145 mm × 145 mm | – | – | Formlabs Standard Resin, Formlabs Tough/Durable Resin, Formlabs High Temp Resin, Formlabs Flexible/Elastic Resin, Standard Resin, Tough/Durable Resin, High Temp Resin, Flexible/Elastic Resin |
| 3D contract manufacturing/small-series manufacturing (1 - 20,000 units, just in time, print onAdditive | 0.5 - 0.2% depending on material (FDM) | – | – | 1 – 20,000 | – |
| 3D scanning service (metrology scan, laser/rapid scan, non-contact)Testing | Accuracy down to 0.010 mm (0.04 - 0.01 mm) | – | – | – | – |
| Reverse engineeringEngineering | – | – | – | – | – |
| CAD design, 3D modeling, 3D construction, CAD comparison measurementEngineering | – | – | – | – | – |
| Prototype construction / rapid prototyping, functional prototypes, pre-series productionAdditive | – | – | – | – | – |
| Spare part reproduction for classic cars, machinery and equipment (3D scan + 3D printing)Additive | – | 800 mm × 800 mm × 1000 mm | – | 1 – Small series | – |
| Post-processing of SLA parts: washing/cleaning, support removal, UV post-curing, sandingSurface | – | – | – | – | Synthetic resin/resin |
| Quality control in combination with 3D scanning of manufactured partsTesting | – | – | – | – | – |
| Tool and fixture making (brackets, jigs, gauges, production aids)Joining | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| FFF/FDM dual-extruder 3D printer | Raise3D Pro2 Plus | – | 300×300×600 mm; 350×350×300 mm; 500×500×500 mm; 800×800×1000 mm | – | Frankfurt am Main |
| Industrial 3D printers (printer farm), predominantly FDM | – | over 35 | – | – | Frankfurt am Main |
| Metrology 3D scanner (laser / rapid scan) | – | – | Accuracy down to 0.010 mm | – | Frankfurt am Main |
| SLA 3D printer (stereolithography), Formlabs materials | Formlabs | – | Build volume 14.5 x 14.5 x 18.5 cm; layer thickness 25 - 300 µm; XY resolution 25 µm | – | Frankfurt am Main |
Additional services
Quality
Manufacturing is carried out in industrial quality with FDM tolerances of ±0.3% (±0.3 mm) or 0.5–0.2% depending on material, and SLA tolerances of ±0.2%. In addition, quality control is offered in combination with 3D scanning and CAD comparison measurement; materials are FDA-, RoHS- and REACH-compliant and flame-retardant according to EN45545-2 and UL94 V-0.
| Evidence | Frankfurt am Main |
|---|---|
| ISO 9001 / ISO 14001 (reference: printer repeatability) |
History
Grew out of an online marketing agency and a private passion; start-up in the field of additive manufacturing