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Smart Additive – Fertigung

3D printing service for prototypes, spare parts and small series with FDM, SLA and SLS from Baunatal near Kassel

Smart Additive Logo

3D-Druck Smart Additive

Baunatal (Kieler Straße 31)New on Amplifa

over 15 years of industry experienceTool and plant engineering
3Printing processes (FDM, SLA, SLS)
from 1 pieceMinimum order quantity
11+plastics used

About Smart Additive

3D-Druck Smart Additive is a 3D printing service based in Baunatal near Kassel that manufactures prototypes, spare parts and small series from plastics. The processes used are FDM, SLA and SLS with a broad material range from PLA, PETG, ASA, ABS and PA (nylon) through flexible TPU/TPE to specialty resins with ceramic or high-temperature properties. In addition to contract manufacturing, the company offers 3D printing design from CAD models to print-ready geometry, comprehensive consulting, as well as reverse engineering and a spare parts service for components that are no longer available. The company is run by Josef Wilhelm, a tool mechanic and mechanical engineering technician with over 15 years of experience in tool and plant engineering. Customers come from industry, trades and the private sector; an on-site service in Kassel and the surrounding area rounds out the offering.

Site
Baunatal
Processes
FDM 3D printing (Fused Deposition Modeling), SLA 3D printing (Stereolithography), SLS 3D printing (Selective Laser Sintering), 3D printing design (CAD modeling, design for 3D printing), 3D printing consulting (strategy consulting, technology selection, training), Reverse engineering / measurement of components, Spare parts service (reprinting of components that are no longer available)
Materials
PLA (Polylactide), PETG (Polyethylene Terephthalate Glycol), ASA (Acrylonitrile Styrene Acrylate), ABS (Acrylonitrile Butadiene Styrene), TPU / TPE (Thermoplastic Polyurethane / Elastomer), PVC (Polyvinyl Chloride), PA (Polyamide, Nylon), Resin ABS-like
Industries
Industry, Trades, Private customers
  1. 01

    Consulting / Design (CAD, design for 3D printing)

  2. 02

    Measurement / Reverse Engineering

  3. 03

    3D printing (FDM, SLA, SLS)

  4. 04

    Post-processing

  5. 05

    Quality inspection

Materials and Processes

PLA

PLA (Polylactide)

High dimensional accuracy and good surface quality, ideal for prototypes and parts with low thermal stress.

PETG

PETG

Strong, impact-resistant and chemically resistant, suitable for functional components, housings and transparent parts.

ASA

ASA

Weather- and UV-resistant, making it ideal for outdoor use and a durable alternative to ABS.

ABS

ABS

Robust and heat-resistant, easy to post-process, frequently used for mechanically stressed parts and small series.

TPU

TPU / TPE

Flexible plastics with rubber-like properties for seals, grips and vibration dampers.

PVC

PVC

Available in printable, modified variants for applications requiring chemical resistance and dimensional stability.

PA

PA (Nylon)

For mechanically robust components in the SLS process.

SLA-Resin

Resin (ABS-like, Nylon-like, Ceramic, High-Temp)

Synthetic resins for the SLA process with fine details; high-temp resin is thermally resistant to over 100 °C.

Locations

Standort Baunatal

Baunatal

DE

Manufacturing, design and consulting

Lot size
from 1 piece to small series
Materials
PLA, PETG, ASA, ABS, TPU/TPE, PVC, PA, Resin
  • FDM printing systems
  • SLA printing systems
  • SLS printing systems

Parts and Services

3D-printed prototypes
3D-printed prototypesFDM · Industry
Custom-made spare parts
Custom-made spare partsFDM/SLA · Trades
Housings and functional components
Housings and functional componentsFDM · Industry

Inside the production

Granulate as base raw material for the plastic used for 3D printing
Granulate as base raw material for the plastic used for 3D printing
Baunatal city marketing uses 3D-printed promotional items
Baunatal city marketing uses 3D-printed promotional items

Industries

IndustryTradesPrivate customers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
FDM 3D printing (Fused Deposition Modeling)Additive–––1 piece – Small seriesPLA, ASA, TPU, PETG, ABS, PA, PVC
SLA 3D printing (Stereolithography)Additive––––Resin (ABS-like, Nylon-like, Ceramic, High-Temp)
SLS 3D printing (Selective Laser Sintering)Additive––––PA (Nylon)
3D printing design (CAD modeling, design for 3D printing)Engineering–––––
3D printing consulting (strategy consulting, technology selection, training)Engineering–––––
Reverse engineering / measurement of componentsEngineering–––––
Spare parts service (reprinting of components that are no longer available)Additive–––1 piece–
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