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Service provider for mobile 3D coordinate metrology, robot measurement, laser scanning and metrology training

3D

3D-Inspection Dieker

CoesfeldNew on Amplifa

ca. 2011Over 12 years of experience in 3D metrology (as of 2024)

About 3D-Inspection

3D-Inspection Dieker is a service company focused on mobile 3D measurement in tactile and optical coordinate metrology. Its range of services includes laser tracker and measuring arm measurements, ScanArm measurement services, terrestrial 3D laser scanning, robot measurement and calibration (base, TCP, frame and absolute measurement), jig and gripper measurement, machine alignment and leveling as well as nominal/actual comparisons against CAD data. In addition, it offers design and manufacture of measuring adapters, software training (Polyworks, Faro CAM2, PowerInspect), measuring system training, hardware rental and staffing services with 3D metrology technicians. The deployed measuring systems are certified annually by the device manufacturer. Customers come from the automotive industry, the robotics sector, aircraft manufacturing, mechanical engineering, plant engineering and wind energy; robot cell measurements are carried out to BMW, Daimler, VW, Audi and VOLVO standards. The sole proprietorship, owned by Christian Dieker, is based in Coesfeld in the western Münsterland, near the Rhine-Ruhr metropolitan region, and operates mainly in Germany.

Site
Coesfeld
Processes
Mobile 3D coordinate metrology (tactile and optical 3D metrology), Robot measurement / robot calibration (base, TCP, frame, absolute measurement), Geometric alignment of ABB linear units IRBT 4004/6004/7004, Geometric alignment KUKA linear units KL100, KL250-3, KL1000-2, KL3000, KL4000, Robot cell measurement and robot cell calibration, Gripper measurement including adjustment and recertification of grippers, Jig measurement including adjustment and recertification of jigs, Layout staking out / axis staking out
Materials
Laser tracker (including FARO Laser Tracker), Measuring arm (FaroArm), ScanArm, Terrestrial laser scanning, CAD import & transformation software
Certificates
Annual device certification by the device manufacturer, Measurement to automotive OEM standard (BMW, Daimler, VW, Audi, VOLVO)
Industries
Automotive industry, Robotics sector, Aircraft manufacturing, Mechanical engineering, Plant engineering, Wind energy
  1. 01

    Customer order / measurement concept creation

  2. 02

    CAD import (CATIA V5/V6, Inventor, Rhino3D, IGES, Step)

  3. 03

    Mobile 3D measurement on site (laser tracker, measuring arm, ScanArm, laser

  4. 04

    Evaluation according to geometric dimensioning and tolerancing (GD&T) /

  5. 05

    Documentation and, if necessary, adjustment or recertification

  6. 06

    Additionally: training, hardware rental, personnel provision.

Metrology & Methods

LT

Laser tracker (including FARO Laser Tracker)

High-precision tactile measuring system for robot, jig and machine measurement on large components.

MA

Measuring arm (FaroArm)

Portable measuring system for tactile 3D measurement of components and production equipment.

SA

ScanArm

Optical 3D scanning for surface reconstruction, CAD data sets and rapid prototyping.

TLS

Terrestrial laser scanning

Reflectorless, non-contact capture of buildings, halls and rooms with an accuracy of ±1 mm.

CAD

CAD import & transformation software

Evaluation against CAD data (CATIA V5/V6, Inventor, Rhino3D, IGES, Step) as well as proprietary transformation software for robot base calculations.

Locations

Coesfeld

DE

Head office / measurement services (mobile at the customer's site)

  • Laser tracker (FARO)
  • Measuring arm
  • ScanArm
  • Terrestrial laser scanning system
  • Mobile 3D coordinate measuring machine (certified annually)

Industries

Automotive industryRobotics sectorAircraft manufacturingMechanical engineeringPlant engineeringWind energyRobots/Robotics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mobile 3D coordinate metrology (tactile and optical 3D metrology)Inspection–––––
Robot measurement / robot calibration (base, TCP, frame, absolute measurement)Inspection–––––
Geometric alignment of ABB linear units IRBT 4004/6004/7004Inspection–––––
Geometric alignment KUKA linear units KL100, KL250-3, KL1000-2, KL3000, KL4000Inspection–––––
Robot cell measurement and robot cell calibrationInspection–––––
Gripper measurement including adjustment and recertification of grippersInspection–––––
Jig measurement including adjustment and recertification of jigsInspection–––––
Layout staking out / axis staking outInspection–––––
Nominal/actual comparison against CAD data (CAD format import: CATIA V5/V6, Inventor, Rhino3D,Inspection–––––
Underbody clamping fixture measurementInspection–––––
Tool/production equipment measurement, tool table measurement according to geometric tolerancesInspection–––––
Measurement of components / sheet metal, framer measurement, clamping frame measurement / clampingInspection–––––
Relocation of production facilities / plant relocations, robot relocations (as-built measurement)Inspection–––––
Machine alignment / machine adjustment and machine levelingInspection–––––
Measurement of welding fixtures, press measurement, alignment of test rigsInspection–––––
Measurement of printing presses, paper machines, coating systems, embossing systems, pressesInspection–––––
Measurement of wind turbines / wind energy systems, rotor blades, hubs, generators, linear axesInspection–––––
Measurement of milled parts and plant engineering componentsInspection–––––
Inspection according to geometric dimensioning and tolerancing (straightness, flatness, roundness,Inspection–––––
Design and manufacture of measuring adapters / measuring accessoriesEngineering–––––
3D laser scanning / terrestrial laser scanningInspection–––––
ScanArm measurement servicesInspection–––––
Mobile machiningInspection–––––
Robot software systems (KUKA KR2/KR4 controller, ABB IRC5 controller) in the context of 3DInspection–––––
Robot cell measurement to BMW, Daimler, VW, Audi, VOLVO standardInspection–––––
Software training (Polyworks, Faro CAM2, PowerInspect) and measuring system training (laser tracker,Engineering–––––
Hardware rental (measuring systems)Inspection–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser tracker (laser tracking system)FARO (Faro Laser Tracker according to contact title)–––Coesfeld (mobile)
Measuring arm––––Coesfeld (mobile)
ScanArm––––Coesfeld (mobile)
Terrestrial laser scanning system––––Coesfeld (mobile)
Mobile 3D coordinate measuring machine (certified annually by the device manufacturer)––––Coesfeld (mobile)

Additional services

Mobile 3D coordinate metrologyRobot measurement / robot calibration / TCP measurementJig measurementLayout and axis staking outNominal/actual comparison against CAD dataMachine alignment / machine adjustment / leveling3D laser scanning (terrestrial)ScanArm / measuring arm measurementLaser tracker measurementSoftware and measuring system training (Polyworks, Faro CAM2, PowerInspect, laser tracker,Hardware rentalDesign and manufacture of measuring adapters / measuring accessoriesCAD import (CATIA V5/V6, Inventor, Rhino3D, IGES, Step)Geometric dimensioning and tolerancing (GD&T) evaluationRelocation of production facilities / plant relocations

Reference customers

ABBKUKAFANUCCOMAU (robot manufacturers whose systems are measured)Measurement to BMW, Daimler, VW, Audi, VOLVO standard

Quality

The deployed mobile 3D coordinate measuring machines are certified annually by the respective device manufacturer. Measurements are carried out, among others, to BMW, Daimler, VW, Audi and VOLVO standards.

EvidenceCoesfeld
Annual device certification by the device manufacturer
Measurement to automotive OEM standard (BMW, Daimler, VW, Audi, VOLVO)

History

  1. ca. 2011

    Start of over 12 years of comprehensive experience in 3D metrology (according to website, as of 2024)

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