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Contract manufacturing in industrial 3D printing (FDM/SLA), CNC milling and engineering for fibre-reinforced plastics.

3D

3Dstrong GmbH

Hamburg-SteinwerderNew on Amplifa

2018Founded
15FDM printing machines
400 x 400 x 400 mmMax. build size FDM
15,000Disinfectant dispensers produced (2020)

About 3Dstrong

3Dstrong GmbH, founded in 2018 and based in Hamburg-Steinwerder, specialises in additively manufactured components made of thermoplastic and fibre-reinforced plastics. The offering includes contract manufacturing using FDM on 15 machines (build size up to 400 x 400 x 400 mm), precise stereolithography (SLA) with light-curing resins, and CNC milling of aluminium and plastics on a high-speed gantry milling machine. In addition, the company offers CAD design in Catia V5, FEM analysis, product development, post-processing such as coating and intelligent joining, as well as metrological inspection. Production serves, among others, the aerospace, shipbuilding, wind energy, electronics and automotive/e-mobility sectors, including manufacturing aids, jigs, ESD-protective housings and, in 2020, around 15,000 disinfectant dispensers for the Hamburg school authority. Alongside its own products such as dispensers and stand columns, 3Dstrong offers training and consulting on 3D printing; processes follow ISO 9001 as a guideline.

Site
Hamburg
Processes
Fused Deposition Modeling (FDM/FFF), Stereolithography (SLA), CNC milling (high-speed CNC gantry milling machine), Film labelling / film plotter, Manufacture of customised components made of fibre-reinforced plastics, Intelligent joining, Coatings/coating processes, CAD design (Catia V5) / product development / FEM analysis
Materials
PLA+, ABS+, PETG, ASA, PA6 (polyamide 6), PA12 (polyamide 12), PLAtech, Onyx
Certificates
Production following ISO 9001 as a guideline
Founded
2018
Industries
Aerospace, Shipbuilding, Wind energy, Electronics, Automotive / E-mobility, Lightweight construction
  1. 01

    CAD design (Catia V5)

  2. 02

    FEM analysis

  3. 03

    3D printing (FDM/SLA)

  4. 04

    CNC milling

  5. 05

    Post-processing (coating, intelligent joining, film labelling)

  6. 06

    Metrological inspection

  7. 07

    Assembly

Locations

Hamburg-Steinwerder

DE

Head office, manufacturing and training rooms

Part weight / size
Components up to 400 x 400 x 400 mm (FDM)
Lot size
Prototypes to high volumes
Materials
Plastics (PLA+, ABS+, PETG, ASA, PA6, PA12, Onyx etc.), fibre-reinforced plastics, resins (SLA), aluminium
  • 15 FDM/FFF 3D printers (optimised for short- and long-fibre-reinforced plastics)
  • SLA 3D printers
  • High-speed CNC gantry milling machine
  • Film plotter

Industries

AerospaceShipbuildingWind energyElectronicsAutomotive / E-mobilityLightweight constructionAutomotive/E-mobility

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Fused Deposition Modeling (FDM/FFF)Additive–400 mm × 400 mm × 400 mm–high volumesPLA+, ABS+, PETG, ASA, PA6, PA12, PLAtech, Onyx, Onyx FR, Onyx ESD, PA6KF20, carbon-fibre-reinforced plastics, glass-fibre-reinforced plastics, aramid-fibre-reinforced plastics
Stereolithography (SLA)Additiveextremely precise, high resolution–––light-curing resins
CNC milling (high-speed CNC gantry milling machine)Machining––––aluminium, thermoplastic plastics
Film labelling / film plotterSurface––––films
Manufacture of customised components made of fibre-reinforced plasticsPlastics–––Prototypes – Small seriesCFRP, fibre-reinforced plastics
Intelligent joiningJoining–––––
Coatings/coating processesSurface–––––
CAD design (Catia V5) / product development / FEM analysisEngineering–––––
Metrological inspectionTesting–––––
Assembly of assemblies (e.g. manual assembly of dispenser housings)Assembly–––––
Training and consulting on the subject of 3D printingEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
FDM/FFF 3D printers (optimised for short- and long-fibre-reinforced plastics)various printer manufacturers15up to 400 x 400 x 400 mm–Hamburg
SLA 3D printers––––Hamburg
High-speed CNC gantry milling machine––––Hamburg
Film plotter––––Hamburg

Additional services

3D printing contract manufacturing (FDM, SLA)CNC millingFilm labellingDesign/CAD (Catia V5)FEM analysisProduct development3D printing training and consultingPost-processing (coating, intelligent joining)Metrological inspectionSeries production

Reference customers

Hamburg school authority (disinfectant dispensers)

Quality

All processes are digitally recorded and analysed by a sensory monitoring system; production follows ISO 9001 as a guideline. Finished components are checked metrologically.

EvidenceHamburg-Steinwerder
Production following ISO 9001 as a guideline

History

  1. 2018

    Foundation of 3Dstrong GmbH as a start-up, initially a supplier to the aircraft industry.

  2. 2020

    Production of 15,000 disinfectant dispensers for the Hamburg school authority during the Corona pandemic.

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