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4D Photonics – Fertigung

Develops and manufactures sensor systems for laser process monitoring for industrial laser manufacturing processes

4D Photonics Logo

4D Photonics GmbH

30916 Isernhagen (Headquarters)New on Amplifa

1995 (estimated)Founded (30th anniversary in 2025)
2,000+Systems in use worldwide
42+Monitored physical process variables
20+Process monitoring specialists in the service network

About 4D Photonics

4D Photonics GmbH, based in Isernhagen near Hanover, develops and manufactures sensor systems for automated laser process monitoring for industrial laser manufacturing processes such as laser welding, laser cutting, laser deposition welding, additive manufacturing, cleaning and surface finishing. The product platform comprises the process monitoring systems 4D.watcher and 4D.TWO as well as the assistance system 4D.commander for the analysis of process data; more than 42 physical process variables are monitored, including real-time detection of anomalies such as cracks, pores, spatter and defects. In addition, the company offers consulting on sensor selection, installation and commissioning, training, maintenance as well as worldwide support and solutions for data mining and long-term data storage on customer systems. The systems are used mainly in microelectronics, medical technology, the automotive industry and e-mobility. More than 2,000 systems are in use worldwide, supported by a global sales and service network with more than 20 process monitoring specialists.

Site
Isernhagen
Processes
Laser process monitoring (welding, powder and wire deposition welding, additive manufacturing,, Process monitoring and quality control in laser material processing (laser power,, Process monitoring for laser welding, laser cutting and other laser manufacturing processes, Consulting, installation and commissioning, training, maintenance and repair of sensor systems, Consulting on sensor selection, Installation and commissioning, Training, Maintenance and repair
Materials
Process Monitoring System 4D.watcher, Multispectral Sensor System 4D.TWO, Assistance System 4D.commander
Certificates
DIN EN ISO 9001:2015, EcoVadis Bronze Medal, ISO 9001, EcoVadis Bronze
Founded
1995 (est
Industries
Microelectronics, Medical technology, Automotive industry, E-mobility
  1. 01

    Consulting on sensor selection

  2. 02

    Development and manufacture of the sensor systems

  3. 03

    Installation and commissioning

  4. 04

    Training

  5. 05

    Maintenance, repair and worldwide support

  6. 06

    Data mining and long-term data storage on customer systems

Product Platform and Technologies

4D.watcher

Process Monitoring System 4D.watcher

Latest generation of process monitoring with modern software and fully integrated hardware.

4D.TWO

Multispectral Sensor System 4D.TWO

Multi-sensor data source for almost any laser application.

4D.commander

Assistance System 4D.commander

Assistance system for easy analysis of complex process data.

Locations

Isernhagen

DE

Headquarters, development, sales and service

Applications and Components

Copper hairpin
Copper hairpinLaser welding · E-mobility
Metallic bipolar plates for fuel cells
Metallic bipolar plates for fuel cellsLaser processing · Fuel cell technology
Cylindrical battery cells
Cylindrical battery cellsBattery welding with laser · E-mobility

Inside the production

4D.TWO and 4D.watcher for laser process monitoring in industrial applications
4D.TWO and 4D.watcher for laser process monitoring in industrial applications
Service and support remotely or on site
Service and support remotely or on site

Industries

MicroelectronicsMedical technologyAutomotive industryE-mobility

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser process monitoring (welding, powder and wire deposition welding, additive manufacturing,Inspection–––––
Process monitoring and quality control in laser material processing (laser power,Inspection–––––
Process monitoring for laser welding, laser cutting and other laser manufacturing processesInspection–––––
Consulting, installation and commissioning, training, maintenance and repair of sensor systemsEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser process monitoring system / multispectral sensor system4D Photonics 4D.watcher––––
Multispectral sensor system4D Photonics 4D.TWO––––
Assistance system for process data analysis4D Photonics 4D.commander––––

Additional services

Consulting on sensor selectionInstallation and commissioningTrainingMaintenance and repairWorldwide supportData mining from multiple machinesLong-term data storage and traceability on customer systems

Quality

4D Photonics is certified to DIN EN ISO 9001:2015 and was awarded the EcoVadis Bronze Medal for sustainability. The process monitoring systems monitor 42+ physical process variables and detect anomalies such as cracks, pores, spatter and defects in real time.

EvidenceIsernhagen
ISO 9001
EcoVadis Bronze

History

  1. 1995

    Company founded (derived from the 30th company anniversary in 2025)

  2. 2025

    30th company anniversary; publication of the anniversary product brochure

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