Thermoplastic injection-molded parts with design, toolmaking, finishing and assembly from Nürtingen.
A. Bayer Kunststofftechnik und Montage GmbH
Nürtingen, GermanyNew on Amplifa
About us
A. Bayer Kunststofftechnik und Montage GmbH is a medium-sized plastics processing company in Nürtingen near Stuttgart. The company manufactures thermoplastic injection-molded parts with a maximum shot weight of 2184 grams, including technical parts such as gears and sliding guides, high-gloss visible parts for medical technology, interior parts for the automotive industry, and plastic parts for wheel carrier and transport systems. All common thermoplastics and special compounds are processed. Production runs in 3-shift operation with fully automated handling equipment on almost all injection molding machines. The range of services includes design, tool design and tool procurement, prototype and first-article production, pad printing, screen printing, ultrasonic welding, as well as assembly of modules and logistics. Customers come from automotive, medical technology, photographic technology, the furniture industry, model making and other sectors. Since 2008, tools have been manufactured in China with German project management.
- Site
- Nürtingen
- Processes
- Injection molding of thermoplastics (technical parts, visible parts, gears), Pad printing, Screen printing, Ultrasonic welding, Assembly of modules, Toolmaking/mold making (with external partners, tool manufacturing in China since 2008), Design (tool design, prototypes, first articles, project monitoring), In-process quality measurements / quality management
- Materials
- PA6 GF30, PE, PP, PS, ABS, PMMA, PA6, PA66
- Certificates
- DIN ISO 9001:2015, DIN EN ISO 14001, IHK-certified training company
- Founded
- 1977
- Industries
- Automotive, Medical technology, Photographic technology, Furniture and office furniture industry, Model railways/model making, Brush and roller technology
- 01
Design
- 02
Tool design
- 03
Toolmaking/tool procurement
- 04
Prototype and first-article production
- 05
Injection molding production (3-shift operation)
- 06
Pad printing/screen printing
- 07
Ultrasonic welding
- 08
Assembly of modules
- 09
Quality management
- 10
Logistics and shipping
Locations
Nürtingen
DEProduction and administration
- Part weight / size
- max. shot weight 2.184 g
- Lot size
- Prototypes to series production in 3-shift operation
- Materials
- Thermoplastics and special compounds
- Injection molding machines 35–650 t (including Wittmann Battenfeld MacroPower 650 t, TM 500 t, Arburg)
- Battenfeld Smartpower 35/130, 60/210, 90/350
- Wittmann drying hopper
- Pad printing
- Screen printing
- Ultrasonic welding
- Fully automated handling equipment
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding of thermoplastics (technical parts, visible parts, gears)Plastics | – | – | max. shot weight up to 2184 grams | – | PA6 GF30, PE, PP, PS, ABS, PMMA, PA6, PA66, POM, LGF, PBT, PC-ABS, TPE (30-90 Shore A), Soft PVC, Special compounds |
| Pad printingSurface | – | – | – | – | – |
| Screen printingSurface | – | – | – | – | – |
| Ultrasonic weldingJoining | – | – | – | – | – |
| Assembly of modulesAssembly | – | – | – | – | – |
| Toolmaking/mold making (with external partners, tool manufacturing in China since 2008)Engineering | – | – | – | – | – |
| Design (tool design, prototypes, first articles, project monitoring)Engineering | – | – | – | – | – |
| In-process quality measurements / quality managementInspection | – | – | – | – | – |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine | Arburg | 1 | – | 2023 | Nürtingen |
| Injection molding machine | Wittmann Battenfeld | 2 | 240 and 500 tonnes | 2018 | Nürtingen |
| Injection molding machine | Battenfeld Smartpower 90/350 | 1 | – | 2017 | Nürtingen |
| Injection molding machine | Battenfeld Smartpower 60/210 | 1 | – | 2017 | Nürtingen |
| Injection molding machine | Battenfeld Smartpower 35/130 | 1 | – | 2017 | Nürtingen |
| Injection molding machine | Wittmann Battenfeld TM | 1 | 500 tonnes | 2015 | Nürtingen |
| Injection molding machine | Wittmann Battenfeld MacroPower | 1 | 650 tonnes | 2014 | Nürtingen |
| Injection molding machine | – | 1 | 240 tonnes | 2013 | Nürtingen |
| Injection molding machine | – | 1 | 110 tonnes | 2012 | Nürtingen |
| Injection molding machine | – | 1 | 300 tonnes | 2011 | Nürtingen |
| Injection molding machine | – | 2 | 110-300 tonnes | 2010 | Nürtingen |
| Injection molding machine | – | 1 | 150 tonnes | 2008 | Nürtingen |
| Drying hopper | Wittmann | 1 | – | 2018 | Nürtingen |
Additional services
Quality
Quality assurance begins with a forward-looking product FMEA; all work steps are documented, inspected and continuously improved. Customer-specific quality measurements are carried out during production by trained personnel.
| Evidence | Nürtingen |
|---|---|
| DIN ISO 9001:2015 | |
| DIN EN ISO 14001 | |
| IHK-certified training company |
History
- 1977
Founding of Herbert Bayer Kunststofftechnik in Nürtingen
- 1991
Extension and enlargement of the production area
- 2001
Renaming to Barbara Bayer Kunststofftechnik und Montage
- 2002
Certification according to DIN ISO 9001
- 2008
Annette Bayer becomes a partner; conversion to a GmbH; first 150-t machine; start of tool manufacturing in China
- 2011
Renaming to Bayer Kunststofftechnik und Montage GmbH; acquisition of a 300-t machine
- 2012
Renaming to A. Bayer Kunststofftechnik und Montage GmbH; 110-t machine
- 2013
Annette Bayer becomes sole managing director; 240-t machine
- 2014
Wittmann Battenfeld MacroPower 650 t
- 2015
Wittmann Battenfeld TM 500 t
- 2017
Three new Battenfeld Smartpower machines
- 2018
New Wittmann drying hopper and two machines (240/500 t); Jessica Beggiato joins the company
- 2021
New hall floor in production
- 2023
New Arburg injection molding machine (also for parting-line work)
- 2025
Jessica Beggiato becomes managing director; Christoph Wolfer becomes authorized officer; Thomas Mangold becomes production manager