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ABACUS SEALS – Fertigung

Develops and manufactures shaft seals, buffer gas supply panels and seal accessories for turbomach...

ABACUS SEALS Logo

ABACUS SEALS GmbH

Bergisch Gladbach (Bensberg) · Amerongen (NL, sales representation)New on Amplifa

2005Founded
10,000+Installations worldwide
27+Countries served
40+ yearsEngineering experience in sealing technology
ISO 9001:2015Certified by Intertek

About ABACUS SEALS

ABACUS SEALS GmbH, based in Bergisch Gladbach-Bensberg, has specialized in shaft seals and sealing solutions since 2005. The product range includes non-contacting and contacting shaft seals (including types AD 200, AK 300, AK 800, A2, AD 500), shaft sealing rings, gland packings, mechanical seals, carbon spindle packings, carbon bushings, carbon labyrinths and valve seats. In addition, complete buffer gas supply panels (SVP) for supplying and monitoring the seal are offered, as well as seal accessories such as shaft sleeve protectors, barrier greases and flake graphite. Manufacturing comprises graphite machining and the production of custom special designs based on individually engineered designs for each operating case. Materials used include stainless steels, high-performance alloys, titanium, carbon, graphite and PTFE materials as well as high-performance plastics such as PEEK and PE. The sealing solutions are used worldwide in industries such as turbomachinery, chemicals, food and pharma, pump and compressor engineering, power generation as well as mills and mixers.

Site
Bergisch Gladbach
Processes
Shaft seals (non-contacting and contacting) – design and manufacture, e.g. type AD 200, AK, Graphite machining, Individual seal design / special designs for specific operating cases, Buffer gas supply panel (SVP) – complete buffer gas systems for supplying and monitoring the, Individual seal design, Competent consulting / application engineering, Fast quotations (including special designs), Manufacturing of special designs / customized sealing solutions
Materials
1.4571 (316 Ti), 1.4404 (316 L), 1.4021 (420), 1.4086 ferritic-carbidic cast iron, 1.4529 (926), 1.4539 (904 L), 1.4828 (309), 1.4578 (316L Cu)
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
2005
Industries
Turbomachinery (turbines, compressors, expanders), Chemical industry, Food & Pharma, Pumps & Compressors, Power generation, Mills & Mixers
  1. 01

    Individual seal design

  2. 02

    Consulting and application engineering

  3. 03

    Manufacturing (graphite machining, special designs)

  4. 04

    Buffer gas supply panels (SVP)

  5. 05

    Flexible delivery (worldwide)

Materials & Processes

1.4571

1.4571 (316 Ti)

Stainless steel for seal housings and chambers, corrosion-resistant and versatile in use.

1.4404

1.4404 (316 L)

Low-carbon stainless steel for seal housings in corrosive environments.

1.4021

1.4021 (420)

Martensitic stainless steel for wear-resistant seal components.

1.4529

1.4529 (926)

High-alloy stainless steel for particularly aggressive media.

1.4539

1.4539 (904 L)

Acid-resistant stainless steel for chemically demanding applications.

1.4828

1.4828 (309)

Heat-resistant stainless steel for high temperature ranges.

2.4819

Alloy C 276

Nickel alloy for highly corrosive media in the chemical industry.

2.4605

Alloy 59

High-performance nickel alloy for extreme corrosion stress.

3.7035

Titanium Gr. 2

Light, corrosion-resistant material for demanding sealing applications.

PTFE + K

PTFE + K

Plastic with near-universal chemical resistance for sealing rings.

Grafit

Carbon / Graphite / Impregnation

Sealing and sliding materials for sealing rings, carbon bushings and labyrinths; in-house graphite machining.

PEEK

PEEK

High-performance plastic with high mechanical strength and temperature resistance for aggressive media.

Locations & Representatives

Standort Bergisch Gladbach (Bensberg)

Bergisch Gladbach (Bensberg)

DE

International Head Office

Materials
Stainless steels, high-performance alloys, titanium, carbon/graphite, PTFE
  • Graphite machining

Amerongen (NL)

NL

Agency Benelux (Leakproof B.V., sales representation)

Components & Products

Shaft seals (non-contacting and contacting)
Shaft seals (non-contacting and contacting)Design & manufacturing · Turbomachinery, pumps & compressors
Buffer gas supply panel (SVP)
Buffer gas supply panel (SVP)System construction · Power generation, chemicals
Seal accessories (shaft sleeve protectors, barrier greases, flake graphite)
Seal accessories (shaft sleeve protectors, barrier greases, flake graphite)Accessories · various industries

Inside the production

ISO 9001:2015 certificate of ABACUS SEALS GmbH, issued by Intertek
ISO 9001:2015 certificate of ABACUS SEALS GmbH, issued by Intertek

Industries

Turbomachinery (turbines, compressors, expanders)Chemical industryFood & PharmaPumps & CompressorsPower generationMills & Mixers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Shaft seals (non-contacting and contacting) – design and manufacture, e.g. type AD 200, AKAssembly––––Stainless steels, High-performance alloys, Carbon, Graphite, PTFE
Graphite machiningMachining––––Graphite, Carbon
Individual seal design / special designs for specific operating casesEngineering–––––
Buffer gas supply panel (SVP) – complete buffer gas systems for supplying and monitoring theAssembly–––––

Additional services

Individual seal designCompetent consulting / application engineeringFast quotations (including special designs)Manufacturing of special designs / customized sealing solutionsGraphite machiningFlexible delivery worldwideBuffer gas supply panels (SVP)

Quality

The quality management system is certified to DIN EN ISO 9001:2015 by Intertek (ACCREDIA-accredited, certificate no. 2026-0142794) and applies to the manufacture and distribution of shaft seals and related accessories.

EvidenceBergisch Gladbach
ISO 9001

History

  1. 2005

    On the market since 2005; development of precisely tailored sealing solutions, backed by over 40 years of combined engineering experience in sealing technology.

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