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AI and machine vision software for autonomous robotic welding without programming – turnkey or as a retrofit

AB

ABAGY Robotic Systems

Buffalo Grove (IL), USA · Houston (TX), USA · Hanover, GermanyNew on Amplifa

2017Founded
51–200Employees
3Sites (USA, Germany)
6.5 × 5 × 4 mWorking range of example robotic cell

About ABAGY

ABAGY Robotic Systems develops AI- and machine vision-based software for industrial robots that enables autonomous robotic welding without manual programming. The software recognizes workpieces, fixtures and clamps via machine vision, plans robot paths automatically within minutes and adapts in real time to workpiece deviations – even for single parts and high-mix production. ABAGY delivers turnkey robotic cells including hardware, installation and 24/7 support, as well as retrofit solutions for existing robotic cells. The software is compatible with common robot and welding equipment brands such as Fanuc, Kuka, Yaskawa, Kawasaki, Panasonic, Fronius, Esab, Lincoln, Miller and Lorch. Served industries include heavy construction machinery, bridge structures, trailers and truck bodies, shipbuilding, commercial construction, offshore and utility structures, and industrial conveyor belts. The headquarters is located in Buffalo Grove near Chicago (USA); a European site is located in Hanover, Germany.

Site
Buffalo Grove, IL
Processes
Robotic welding (AI/machine vision software, turnkey robotic cell), Multipass welding (adaptive), Retrofit of existing welding robotic cells (machine vision + software), Artificial intelligence and machine vision software for industrial robots, Autonomous robotic welding without programming, Turnkey robotic solutions incl. hardware and installation, Retrofit of existing robotic cells with machine vision, Automatic path planning for robots
Materials
Steel, Robotic welding (AI/machine vision), Retrofit of existing robotic cells, Turnkey robotic cells
Founded
2017
Employees
51-200
Industries
Heavy construction machinery, Bridge structures, Trailers, truck bodies and chassis, Shipbuilding, Commercial construction, Offshore structures
  1. 01

    Workpiece capture via machine vision

  2. 02

    Automatic robot path planning

  3. 03

    Autonomous welding with adaptation to workpiece deviations

  4. 04

    Installation/commissioning and 24/7 technical support

Materials & Processes

SCHW

Robotic welding (AI/machine vision)

Autonomous welding of steel without programming, including adaptive multipass welding and adaptation to workpiece deviations.

RETRO

Retrofit of existing robotic cells

Upgrading existing welding robotic cells with machine vision hardware and ABAGY software.

TKL

Turnkey robotic cells

Complete solution including robot equipment (e.g. five-axis positioner), installation and commissioning.

Sites

Buffalo Grove

US

Headquarters

Houston

US

Site (Regency Square, Suite 1202)

Hanover

DE

Site (Chicago Lane 9)

Industries

Heavy construction machineryBridge structuresTrailers, truck bodies and chassisShipbuildingCommercial constructionOffshore structuresUtility structuresIndustrial conveyor belts

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Robotic welding (AI/machine vision software, turnkey robotic cell)Joining–––1 (single parts/high-mix)Steel
Joining––––Steel
Multipass welding (adaptive)Joining–––––
Retrofit of existing welding robotic cells (machine vision + software)Joining–––––

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding robotic cell (1 robot + five-axis positioner, 2 work zones)–––––
Industrial robot (compatible brands for welding automation)Fanuc––––
Industrial robot (compatible brands)Kuka––––
Industrial robot (compatible brands)Yaskawa––––
Industrial robot (compatible brands)Kawasaki––––
Industrial robot (compatible brands)Panasonic––––
Industrial robot (compatible brands)ABB––––
Welding equipment (compatible brands)Fronius––––
Welding equipment (compatible brands)Esab––––
Welding equipment (compatible brands)Lincoln––––
Welding equipment (compatible brands)Miller––––
Welding equipment (compatible brands)Lorch––––

Additional services

Artificial intelligence and machine vision software for industrial robotsAutonomous robotic welding without programmingTurnkey robotic solutions incl. hardware and installationRetrofit of existing robotic cells with machine visionAutomatic path planning for robotsAutomatic detection of clamps and fixturesAutomatic adaptation to workpiece deviations24/7 technical supportFinancing via partners (GSG Capital, QUAL Financial Solutions)

Reference customers

Electro Mechanical Industries, Inc. (EMI)Fairmont Machinery (partnership)Calvary Robotics (partnership)Nordica Sterling Robotics (partnership)GSG Capital (financing partner)QUAL Financial Solutions (financing partner)

History

  1. 2017

    Founding year according to LinkedIn company profile.

  2. 2019

    Divergent founding year according to Crunchbase/DataDrivenAEC.

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