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Abwa-tec – Fertigung

Manufacturer of microfiltration, ultrafiltration and osmosis systems for the treatment and circulation of industrial process waters.

Abwa-tec Logo

Abwa-tec GmbH

86698 Oberndorf (headquarters/production)New on Amplifa

approx. 20 yearsActive in process water treatment
Oberndorf (Bavaria)Headquarters and production
WorldwideDelivers and implements according to country-specific
HRB 19832, Amtsgericht AugsburgCommercial register

About Abwa-tec

Abwa-tec GmbH in Oberndorf (Bavaria) has been active for around two decades as a manufacturer of systems for the treatment and circulation of industrial process waters. The portfolio includes microfiltration systems, ultrafiltration systems, hollow-fiber module systems, the rotating ROTOMEM membrane filtration system, gravity separators, inclined belt filters as well as nano- and reverse-osmosis systems, including water treatment for hydrogen technology (softening, full demineralization with reverse osmosis and electrodeionization). The systems are offered as full service: from in-house process water analyses in the company's own laboratory, through technical specifications, process selection, design and in-house production, to commissioning, acceptance testing, operator training and service, maintenance and remote-maintenance contracts. The systems operate with ceramic and polymer membranes; medium-wetted parts of the inclined belt filters are made of stainless steel. Customers come from industries such as automotive, pharmaceutical, food and chemical industries, aerospace, energy and hydrogen technology, recycling, textile and surface treatment industries, as well as municipal drinking water treatment. System development and manufacturing are carried out in accordance with country-specific requirements and standards for worldwide use.

Site
Oberndorf
Processes
Ultrafiltration (membrane separation technology, cross-flow gross-flow filtration), ROTOMEM membrane filtration system (rotating filter system), Hollow-fiber module systems (cross-flow filtration, dead-end filtration), Gravity separator (cross-flow separator, coalescence), Inclined belt filter (particle/sludge separation via filter fleece), Nano / reverse osmosis systems (diffusion, nanofiltration), Microfiltration systems, Water treatment for hydrogen technology (softening, full demineralization with reverse osmosis,
Materials
Ceramic membrane, Polymer membrane, Polypropylene membrane, Stainless steel, Ultrafiltration (cross-flow filtration), ROTOMEM membrane filtration system, Hollow-fiber module systems, Gravity separator (SKA 50 / SKA PPT)
Certificates
ISO 9001 (TÜV Süd)
Industries
Automotive industry, Pharmaceutical industry/medicine, Food and beverage industry, Chemical industry, Aerospace industry, Energy/storage technology and hydrogen technology
  1. 01

    Project specification and detailed planning

  2. 02

    Process selection, in-house laboratory/process water analyses

  3. 03

    Design and production

  4. 04

    Equipment sizing/project engineering

  5. 05

    Pre-commissioning, shipping, commissioning and acceptance testing

  6. 06

    Operator training

  7. 07

    Service, maintenance and remote-maintenance contracts, spare parts packages

Processes and Materials

UF

Ultrafiltration (cross-flow filtration)

Membrane separation technology with pore sizes of 0.05–1.0 µm and filtrate capacities of 0.1–100 m³/h, among other things for drinking water treatment.

ROTOMEM

ROTOMEM membrane filtration system

Rotating filter system for cleaning, degreasing and rinsing baths with up to 0.8 m³/h filtrate capacity at reduced pressure.

HF

Hollow-fiber module systems

Capillary membrane modules made of polymer or polypropylene membranes for the complete removal of solids, 0.1–100 m³/h.

SKA

Gravity separator (SKA 50 / SKA PPT)

Physical separation of oil, grease and solids from process baths and coolant emulsions by gravity and coalescence, 0.5–20 m³/h.

BF

Inclined belt filter

Filtration via self-sealing filter fleece with a cut-off of > 5 µm, medium-wetted parts made of stainless steel, up to 20 m³/h.

RO

Nano- / reverse osmosis

Production of purified and ultrapure water with a cut-off of 1 nm, filtrate capacity 1–150 m³/h.

EDI

Water treatment for hydrogen technology

Softening, full demineralization with reverse osmosis and electrodeionization for the production of ultrapure water for electrolysis.

Keramikmembran

Ceramic membrane

Used in ultrafiltration systems, among other things for the separation of solids and oil from oily wastewater in automotive manufacturing.

Locations

Standort Oberndorf

Oberndorf

DE

Headquarters and production

Materials
Ceramic membrane, polymer membrane, polypropylene membrane, stainless steel
  • Ultrafiltration systems
  • ROTOMEM membrane filtration system
  • Hollow-fiber module systems
  • Gravity separator SKA 50 / SKA PPT
  • Inclined belt filter
  • Nano-/reverse osmosis systems
  • in-house laboratory for process water analyses

Systems and Equipment

Ultrafiltration system
Ultrafiltration systemMembrane filtration · Drinking/process water treatment
ROTOMEM membrane filtration system
ROTOMEM membrane filtration systemRotating filter system · Surface treatment
Hollow-fiber module system
Hollow-fiber module systemCross-flow filtration · Solids removal
Gravity separator SKA 50
Gravity separator SKA 50Gravity/coalescence · Process bath maintenance
Inclined belt filter
Inclined belt filterFilter fleece · Coolant/wastewater filtration
Nano-/reverse osmosis system
Nano-/reverse osmosis systemDiffusion/nanofiltration · Ultrapure water production

Inside the production

Abwa-tec at the Oberndorf site
Abwa-tec at the Oberndorf site
Production line for water treatment
Production line for water treatment
Plant engineering for water treatment
Plant engineering for water treatment
Water treatment in the automotive industry
Water treatment in the automotive industry
Application example water treatment
Application example water treatment
Application example water treatment
Application example water treatment

Industries

Automotive industryPharmaceutical industry/medicineFood and beverage industryChemical industryAerospace industryEnergy/storage technology and hydrogen technologyRecyclingTextile industrySurface treatmentAdditive manufacturingDrivetrain technologyMunicipal drinking water treatmentAir pollution control

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Ultrafiltration (membrane separation technology, cross-flow gross-flow filtration)Process engineering/filter technology––––Water/process waters
ROTOMEM membrane filtration system (rotating filter system)Process engineering/filter technology––––Process baths (cleaning baths, degreasing baths, rinsing
Hollow-fiber module systems (cross-flow filtration, dead-end filtration)Process engineering/filter technology––––Process baths/solids removal
Gravity separator (cross-flow separator, coalescence)Process engineering/filter technology––––Oil, grease, solids in process baths/coolant emulsions
Inclined belt filter (particle/sludge separation via filter fleece)Process engineering/filter technology––––Coolants, emulsions, cleaning fluids
Nano / reverse osmosis systems (diffusion, nanofiltration)Process engineering/filter technology––––Water/ultrapure water
Microfiltration systemsProcess engineering/filter technology––––industrial process waters
Water treatment for hydrogen technology (softening, full demineralization with reverse osmosis,Process engineering/filter technology––––Tap or well water, ultrapure water
Detailed planning, process selection, design, manufacturing, commissioning, training,Engineering/Assembly–––––
In-house laboratory (water analyses)Testing––––Feed media/wastewater

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ultrafiltration systemsAbwa-tec–Filtrate capacity 0.1–100 m³/hr, pore size 0.05–1.0 µm–Oberndorf
ROTOMEM membrane filtration systemAbwa-tec ROTOMEM–Filtrate capacity up to 0.8 m³/hr, membrane area 0.6/1.2/2.0, pore size 0.05–0.2 µm–Oberndorf
Hollow-fiber module systemsAbwa-tec–Filtrate capacity 0.1–100 m³/hr, pore size 0.05–0.2 µm–Oberndorf
Gravity separatorAbwa-tec SKA 50 / SKA PPT–Filtrate capacity 0.5–20 m³/hr–Oberndorf
Inclined belt filterAbwa-tec–Filtrate capacity up to 20 m³/hr, cut-off > 5 µm–Oberndorf
Nano / reverse osmosis systemsAbwa-tec–Filtrate capacity 1–150 m³/hr, cut-off 1 nm (0.0001 µm)–Oberndorf

Additional services

Project specification/detailed planning and process selectionIn-house laboratory/process water analysesDesign and productionEquipment sizing/project engineeringCommissioning and acceptance testingOperator trainingService and maintenance contractsSpare parts packagesRemote maintenance

Quality

Upon request, every filter system is commissioned and accepted by Abwa-tec GmbH, and operators are trained on site; acceptance inspections by inspection organizations and safety checks are organized or accompanied. The systems feature modern PLC controls with touch panel for graphical documentation of parameters such as pH, flow rate, conductivity, pressure and level, as well as worldwide access via remote maintenance.

EvidenceOberndorf
ISO 9001 (TÜV Süd)

History

  1. Active for two decades (approx. 20 years) in the field of treatment and circulation of industrial process waters.

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