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Development and manufacture of acrylate-based plastics for restorative dentistry, dental technology and orthodontics

AC

AcrylX GmbH

Rosbach v.d. Höhe (Rodheim), Industriestraße 7New on Amplifa

2013Founded
GmbHLegal Form
HRB 7719, AG FriedbergCommercial Register

About AcrylX

AcrylX GmbH, headquartered in Rosbach vor der Höhe (Rodheim), specializes in the development and manufacture of acrylate-based plastics for restorative dentistry, dental technology and orthodontics. The product range includes denture plastics for pour-, injection and pack-/press techniques (Xthetic series), C&B plastics for crown and bridge provisionals, orthodontic plastics (orthoXin), pattern plastics (pattern eXpress, LumiX), tray material (Xtray) and model casting resins (Display Acryl). In the digital field, the company offers 3D printing materials (ThreeDee) for dental models, gingiva masks and burnout casting objects as well as CAD/CAM refill material (reBlanX) for refilling PMMA milling blanks. The range is complemented by ancillary materials such as separating solutions, duplication gels and polishing agents as well as accessories. The products are developed in close cooperation with dental laboratories and manufactured at the company headquarters in its own production and storage facilities. The company is certified according to DIN EN ISO 13485 and the Medical Device Directive 93/42/EEC; its customers include dental laboratories in Germany and abroad.

Site
Rosbach v.d. Höhe
Processes
Development and manufacture of acrylate-based plastics for dental technology, dentistry and, Additive manufacturing / 3D printing materials (light-curing synthetic resins for dental models and, CAD/CAM materials (refill material for refilling milling discs, reBlanX), Denture plastics for pour technique, injection technique and pack-/press technique (Xthetic series), Manufacture of materials for crown and bridge provisionals (Xthetic temp), Plastics for orthodontic appliances (orthoXin series, dough and spray/dispersion technique), Pattern plastics (pattern eXpress, LumiX Gel and Paste), Tray material for custom functional and impression trays, registration and base plates (Xtray,
Materials
Xthetic prime, Xthetic prime extra, Xthetic cold, Xthetic cold extra, Xthetic inject, Xthetic repair, Xthetic hot, Xthetic high impact
Certificates
DIN EN ISO 13485, MPRL 93/42/EEC (Conformity), ISO 13485
Founded
2013-08-14
Industries
Dental technology/dental laboratories, restorative dentistry, Orthodontics
  1. 01

    Development in cooperation with dental laboratories

  2. 02

    Manufacture of the plastics (polymerization in pressure pot)

  3. 03

    Quality inspection according to ISO standards and biocompatibility

  4. 04

    Distribution to dental laboratories in Germany and abroad

Materials and Processes

PMMA Autopolymerisat

Xthetic series (prime, cold, inject, repair)

PMMA autopolymers with reduced residual monomer content for pour and injection techniques in full and partial dentures (DIN EN ISO 20795-1, Type 2 Class 1).

PMMA Heißpolymerisat

Xthetic hot / high impact

Short-term heat-curing polymers (ISO 20795-1 Type 1) for pack-/press technique and fracture-resistant dentures.

PMMA Autopolymerisat

reBlanX

Refill material for bubble-free refilling of all PMMA CAD/CAM milling discs.

Lichthärtendes

ThreeDee Resins

Light-curing synthetic resins for 3D printing of dental models, gingiva masks and burnout casting objects.

Autopolymerisat

orthoXin

Orthodontic plastics for orthodontic appliances in dough and spray/dispersion technique, free of cadmium and phthalate plasticizers.

Modellierkunststoff

pattern eXpress / LumiX

Autopolymerizing and light-curing pattern plastics for dental pattern work.

Löffelmaterial

Xtray / Xtray LC

Autopolymerizing and light-curing materials for custom functional and impression trays.

Aluminium

reBlanX FRAME

Aluminium rings for filling with reBlanX plastic or wax for in-house production of CAD/CAM milling discs.

Sonstiges

Ancillary Materials

Separating solutions (Xeparator), agar-agar duplication gel (DupleX Gel), primers and polishing agents (polifiX spezial).

Location

Rosbach v.d. Höhe (Rodheim)

DE

Headquarters with offices, production and warehouse

Materials
Acrylate-based plastics (PMMA)
  • Polymerization in pressure pot (2-3 bar, 45-55°C)

Industries

Dental technology/dental laboratoriesrestorative dentistryOrthodontics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacture of acrylate-based plastics for dental technology, dentistry andPlastics––––PMMA, Acrylates
Additive manufacturing / 3D printing materials (light-curing synthetic resins for dental models andAdditive––––Light-curing synthetic resins (acrylate), ThreeDee Model, ThreeDee Model HR, ThreeDee Gingiva Mask, ThreeDee Cast M
CAD/CAM materials (refill material for refilling milling discs, reBlanX)Plastics––––PMMA, Autopolymer
Denture plastics for pour technique, injection technique and pack-/press technique (Xthetic series)Plastics––––PMMA, Autopolymer, Heat Polymer
Manufacture of materials for crown and bridge provisionals (Xthetic temp)Plastics––––PMMA Autopolymer
Plastics for orthodontic appliances (orthoXin series, dough and spray/dispersion technique)Plastics––––PMMA Autopolymer
Pattern plastics (pattern eXpress, LumiX Gel and Paste)Plastics––––Autopolymer, Light-curing pattern plastic
Tray material for custom functional and impression trays, registration and base plates (Xtray,Plastics––––Autopolymer, Light-curing plastic
Model casting resins for demonstration and foam models (Display Acryl)Plastics––––Autopolymer
Manufacture of aluminium rings (reBlanX FRAME) for filling CAD/CAM milling discsMachining––––Aluminium
Pressure pot polymerization (in-house manufacture of the plastics; specifications: 2-3 bar, 45-55°C)Plastics––––PMMA Autopolymerisat

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer (validated device for ThreeDee materials)rapidshape D30––––
3D printer (validated device for ThreeDee materials)rapidshape D30 II––––
3D printer (validated device for ThreeDee materials)Asiga––––
3D printer (validated device for ThreeDee materials)Microlay Eve––––
3D printer (validated device for ThreeDee materials)Microlay Versus––––

Additional services

Development and manufacture of acrylate-based plastics for restorative dentistry3D printing materials (ThreeDee®)CAD/CAM refill materials (reBlanX®)Accessories and tools for material processing

Reference customers

Berger Zahntechnik GmbH, HanauKoch Dental-Technik GmbH, NürnbergLaboratório Dentário Larissa Merth, Lagos/PortugalBalance Dental, RheineThie & Söhne DLS GbR, BlankenfeldeTrigodent

Quality

The quality management system is certified according to DIN EN ISO 13485; conformity with the Medical Device Directive 93/42/EEC has been confirmed by a Notified Body. The materials meet the requirements of the standards DIN EN ISO 20795-1/-2 and DIN EN ISO 10993 (biocompatibility); certification according to the Medical Device Regulation MDR is in preparation.

EvidenceRosbach v.d. Höhe (Rodheim)
ISO 13485
MPRL 93/42/EEC (Conformity)

Company History

  1. 2013

    Foundation of AcrylX GmbH on 14.08.2013 in Rodheim vor der Höhe as a trading company for dental, orthopedic and cosmetic acrylate-based plastics.

  2. 2014

    Certification according to DIN EN ISO 13485:2013 and Medical Device Directive 93/42/EEC; expansion of business activities to medical devices and specialization in the dental sector.

  3. 2016

    Development of the first refill material (autopolymer) for bubble-free refilling of PMMA CAD/CAM milling blanks.

  4. 2017

    Move in February 2017 to own premises at Industriestraße 7 in Rodheim; redevelopment of pattern eXpress in cooperation with a large dental laboratory in Hanau; first trade fair appearance at IDS 2017 in Cologne.

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