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ACS – Fertigung

Motion controllers and servo drives for precise multi-axis motion systems in high-tech manufacturing equipment

ACS Logo

ACS Motion Control Ltd

Yokneam Illit (Israel) · Karlsruhe (DE) · Edina, MN (USA) · Fremont, CA (USA) · Shanghai (CN) · SingaporeNew on Amplifa

1985Founded
6 locationsIsrael, USA, Germany, China, Singapore
up to 60 APower supply of the IDM/ECM servo drives
2–5 axesposition-synchronized laser control (LCI)
since 2017Part of the Physik Instrumente (PI) Group

About ACS Motion Control

ACS Motion Control develops and manufactures precision motion control systems: EtherCAT-based motion controllers, servo drives, interface and I/O modules, as well as the associated application development software (SPiiPlus ADK Suite, ACSPL+). The product range includes the SPiiPlus platform, the IDM servo drive series, the compact ECM series, the dual-axis drive controller CMac-PX, the EM14B encoder multiplier and the LCI laser control interface for position-synchronized laser processing. Proprietary servo algorithms such as ServoBoost, NanoPWM, Force Control, LearningBoost, SmoothPath and MotionBoost enable nanometer to sub-nanometer precision, short settling times and high throughputs. Core processes are electronics manufacturing, embedded software development and system integration of universal servo drive technology for linear, voice coil, BLDC, stepper and planar motors. The systems are used by OEM manufacturers of semiconductor manufacturing and advanced packaging equipment, electronics manufacturing systems, laser processing systems and biomedical devices. Founded in 1985, ACS has been part of the Physik Instrumente (PI) Group since 2017; headquarters are in Yokneam Illit (Israel), with subsidiaries among others in Karlsruhe (Germany), USA, China and Singapore.

Site
Karlsruhe
Processes
High Precision Motion Control Systems (Motion Controllers & Servo Drives), SPiiPlus EtherCAT Motion Control Platform, Force Control (Hybrid Bonding, TC Bonding, Die/LED/Wire Bonding, Wafer Probing), NanoPWM servo drive technology for sub-nanometer precision, Software development / application development (ACSPL+ real-time programming, SPiiPlus ADK Suite), Application development software (SPiiPlus ADK Suite, ACSPL+), Motion profile generation (MotionBoost, SmoothPath, SmoothPTP, XSEG, Input Shaping), Motion-to-process synchronization (PEG, multi-channel feedback, LCI laser control interface)
Materials
Glass, PCB/FPCB (printed circuit boards), OLED/Micro-LED thin film, Film, Wafer, Metal, SPiiPlus EtherCAT Motion Control Platform, IDM Series EtherCAT Servo Drives (DS402)
Certificates
ISO 9001:2015, EtherCAT Conformance (IDM series), UL Electrical Safety (ECM/IDM/UD series), RoHS / REACH / Conflict Minerals
Founded
1985
Industries
Semiconductor manufacturing, Semiconductor advanced packaging, Electronics manufacturing systems, Laser processing systems, Biomedical, Inspection and metrology
  1. 01

    System development (hardware & firmware)

  2. 02

    Servo algorithm development

  3. 03

    Application development software (SPiiPlus ADK, ACSPL+)

  4. 04

    Manufacturing/electronics production

  5. 05

    System integration & commissioning

  6. 06

    Technical support & training

Processes & Technologies

SPiiPlus

SPiiPlus EtherCAT Motion Control Platform

Modular control platform of motion controllers, servo drives, interfaces and I/O for OEM precision machines.

IDM

IDM Series EtherCAT Servo Drives (DS402)

High-performance servo drives in 1-, 2- and 4-axis modules up to 60 A for precision axes.

ECM

ECM Series Entry-Level Controllers with Integrated Servo Drives

Cost- and space-optimized motion controllers for compact OEM machines.

CMac-PX

CMac-PX Dual-Axis EtherCAT Drive Controller

Sub-micron precision for compact two-axis systems.

LCI

Laser Control Interface (LCI)

Position-synchronized laser control with sub-microsecond latency across 2 to 5 axes for TSV/TGV drilling, lithography and PCB/FPCB cutting.

EM14B

EM14B Encoder Multiplier & Splitter

Increases resolution and throughput of inspection and metrology equipment.

NanoPWM

NanoPWM Servo Drive Technology

Achieves nanometer to sub-nanometer standstill jitter for nanopositioning.

ForceCtrl

Force Control Algorithm

Precise force control with contact detection for hybrid, TC, die/wire bonding and wafer probing (±0.01 N).

Locations

Yokneam Illit, Israel

IL

Headquarters (HQ): development, sales, support

  • SPiiPlus Platform
  • IDM Series
  • ECM Series
  • LCI
  • EM14B
  • CMac-PX

Karlsruhe, Germany

DE

Subsidiary ACS Motion Control GmbH: sales & support for Europe

Edina, MN, USA

US

Sales/support office

Fremont, CA, USA

US

Sales/support office

Shanghai, China

CN

China subsidiary: sales & support

Singapore

SG

Branch office ACS Motion Control Asia

Products & Systems

SPiiPlus Motion Control Platform
SPiiPlus Motion Control PlatformEtherCAT controllers & servo drives · semiconductor manufacturing
IDM Series Servo Drives
IDM Series Servo DrivesDS402 EtherCAT, up to 60 A · precision axes
ECM Series Controllers
ECM Series ControllersEntry-level with integrated servo drives · electronics manufacturing
CMac-PX / ECMac / UDMa
CMac-PX / ECMac / UDMaCompact EtherCAT drive controllers · sub-micron precision
Advanced Packaging Solution Package
Advanced Packaging Solution PackageMotion-to-process synchronization · semiconductor advanced packaging
Force Control
Force ControlForce control ±0.01 N · die/hybrid bonding

Inside the production

ACS product overview
ACS product overview
ServoBoost frequency response analysis
ServoBoost frequency response analysis
Quality management at ACS
Quality management at ACS
ACS locations worldwide
ACS locations worldwide

Industries

Semiconductor manufacturingSemiconductor advanced packagingElectronics manufacturing systemsLaser processing systemsBiomedicalInspection and metrologyFPD display manufacturing (OLED/micro-LED)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
High Precision Motion Control Systems (Motion Controllers & Servo Drives)Engineering–––––
SPiiPlus EtherCAT Motion Control PlatformEngineering–––––
Engineering±0.01 N (Force Control)––––
Force Control (Hybrid Bonding, TC Bonding, Die/LED/Wire Bonding, Wafer Probing)Assembly±0.01 N––––
NanoPWM servo drive technology for sub-nanometer precisionEngineeringnanometer to sub-nanometer standstill jitter––––
EngineeringSub-micron accuracy–––Glass, Film, Wafer, PCB/FPCB, OLED/Micro-LED thin film, Metal
EngineeringNanometer stability––––
Software development / application development (ACSPL+ real-time programming, SPiiPlus ADK Suite)Engineering–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Motion Controller (SPiiPlus Platform)ACS Motion Control SPiiPlus––––
EtherCAT Servo DrivesACS Motion Control IDM Series––2020–
Entry-Level Motion Controllers with Integrated Servo DrivesACS Motion Control ECM Series––2020–
Dual-Axis EtherCAT Drive Controller (sub-micron precision)ACS Motion Control CMac-PX––––
High-Resolution Encoder Multiplier and SplitterACS Motion Control EM14B––2023–
Laser Control InterfaceACS Motion Control LCI––2021–
Servo Drives for Nanometer PositioningACS Motion Control NanoPWM––2014–
Control System Solution for Large-Format Laser ProcessingACS Motion Control / SCANLAB GmbH XL SCAN––2018–

Additional services

Application development software (SPiiPlus ADK Suite, ACSPL+)Motion profile generation (MotionBoost, SmoothPath, SmoothPTP, XSEG, Input Shaping)Motion-to-process synchronization (PEG, multi-channel feedback, LCI laser control interface)Dynamic error compensationFrequency response analysis and optimization toolsTechnical supportService technician trainingTechnical trainings and tutorial videos24/7 multilingual web chatbot 'Ace'

Quality

The quality management system of ACS Motion Control complies with ISO 9001:2015; quality is an integral part of all processes from prototype development to series production. In addition, product certifications such as EtherCAT conformance and UL electrical safety certificates as well as RoHS, REACH and conflict minerals declarations are available.

EvidenceYokneam Illit
ISO 9001:2015
EtherCAT Conformance (IDM series)
UL Electrical Safety (ECM/IDM/UD series)
RoHS / REACH / Conflict Minerals

History

  1. 1985

    Founded with the mission of providing precision motion control to semiconductor inspection system manufacturers

  2. 2013

    Strategic rebranding

  3. 2013

    MotionBoost algorithm for short point-to-point moves

  4. 2014

    NanoPWM servo drives for nanometer positioning

  5. 2017

    ACS Motion Control joins the Physik Instrumente (PI) Group; ACS Motion Control GmbH (Germany) founded

  6. 2018

    XL SCAN control system for large-format laser processing, developed jointly with SCANLAB GmbH

  7. 2019

    LearningBoost: learning-based control algorithm

  8. 2020

    Relocation of company headquarters to Yokneam, Israel; ECM economical control module series; IDM EtherCAT servo drive series

  9. 2021

    LCI laser control interface for laser processing

  10. 2022

    SmoothPath contour motion algorithm; ACS Vision Statement established; CDDIA 2022 award for ACS China (Dec 2022)

  11. 2023

    SmoothPTP algorithm; EM14B encoder multiplier released

  12. 2024

    EC-PX next-generation EtherCAT motion controller

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