Automation, retrofit and service for pharmaceutical machinery and systems.
ACSR-Solutions GmbH
DürenNew on Amplifa
About ACSR-Solutions
ACSR-Solutions GmbH, based in Düren, is a service company in mechanical engineering specializing in pharmaceutical machinery and systems. The company supports customers with automation technology, machine overhauls (retrofit), maintenance, calibration and spare parts supply – across manufacturers and regardless of machine year of construction. Products include standardized automation solutions such as TabControl, FluidBedControl, PacControl, MixControl and CapControl for machine types from various manufacturers. Development and production follow the regulations and standards of the pharmaceutical industry: the automation systems are developed according to GAMP and comply with the FDA regulation 21 CFR Part 11. A team of engineers and technicians with many years of experience implements new developments, retrofits (e.g. complete electrical overhaul of a Fette P1200 in four weeks) and general overhauls of packaging machines (Uhlmann C100, Horn DPN 760), including serialization, Pharmacode monitoring, MES integration and connection of peripheral systems. The solutions are used in the pharmaceutical industry as well as the food and chemical industries and the packaging industry. Together with the partner Pharma Maschinen, ACSR also offers overhauled used machines such as tablet presses from Kilian and Fette as an economical and sustainable alternative to buying new.
- Site
- Düren
- Processes
- Retrofit / machine overhaul (pharmaceutical machinery, across manufacturers), Automation systems (TabControl, FluidBedControl, PacControl, MixControl, CapControl) according to, Maintenance and calibration service for process systems and machinery, Assembly/control cabinet construction (mechatronics/assembly area), Serialization and Pharmacode monitoring, MES integration, connection of peripheral systems, Automation technology (TabControl, FluidBedControl, PacControl, MixControl, CapControl), Consulting, Machine overhaul/retrofit
- Materials
- GAMP / FDA 21 CFR Part 11
- Certificates
- GAMP / FDA 21 CFR Part 11
- Industries
- Pharmaceutical industry, Food industry, Chemical industry, Packaging industry
- 01
Consulting
- 02
Engineering/automation development
- 03
Retrofit/machine overhaul
- 04
Assembly/control cabinet construction
- 05
Service, maintenance & calibration
- 06
Spare parts supply & used machinery trading
Solutions & Systems
GAMP / FDA 21 CFR Part 11
Automation systems are developed according to GAMP and comply with the FDA regulation 21 CFR Part 11.
Location
Düren
DEHeadquarters
- Control cabinet construction
- Mechatronics assembly area
Systems & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Retrofit / machine overhaul (pharmaceutical machinery, across manufacturers)Engineering | – | – | – | – | – |
| Automation systems (TabControl, FluidBedControl, PacControl, MixControl, CapControl) according toEngineering | – | – | – | – | – |
| Maintenance and calibration service for process systems and machineryTesting | – | – | – | – | – |
| Assembly/control cabinet construction (mechatronics/assembly area)Assembly | – | – | – | – | – |
| Serialization and Pharmacode monitoring, MES integration, connection of peripheral systemsEngineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Tablet press (used, overhauled) | Kilian Synthesis 500 (30 stations Fette 441, year of construction 2006, TabControl | 1 | – | 2006 | – |
| Tablet press (used, overhauled) | Kilian S250 (EU-B) | 1 | – | 1997 | – |
| Tablet press (used, overhauled) | Fette 2090 (40 stations EU-B 35) | 1 | – | 1996 | – |
| Tablet press | Kilian E150 Plus (32 stations EU-B) | 1 | – | 2003 | – |
| Tablet press | Fette 2200 (29 stations Fette 441) | 1 | – | 2000 | – |
| Tablet press | Fette 1200 (20 stations Fette 441 / 24 stations EU-B) | 1 | – | 2012 | – |
| Tablet press (retrofit, electrical overhaul) | Fette P1200 | 1 | – | – | – |
| Packaging machine (general overhaul) | Uhlmann C100 | 1 | – | – | – |
| Packaging machine (general overhaul) | Horn DPN 760 | 1 | – | – | – |
| Fluidized bed/granulation systems (distributed via partner) | Gebrüder Lödige Maschinenbau GmbH | – | – | – | Paderborn |
| Metal detectors (distributed via partner) | CEIA | – | – | – | – |
Additional services
Quality & Standards
Automation systems are developed according to GAMP and comply with the FDA regulation 21 CFR Part 11. Development and production follow the international regulations and standards of the pharmaceutical industry.
| Evidence | Düren |
|---|---|
| GAMP / FDA 21 CFR Part 11 |
History
- 2015
Start of used-market article listings (control cards, replacement monitors, die plates, gearboxes)
- 2018
Complete electrical overhaul of a Fette P1200 in four weeks
- 2020
Growth in the ACSR team
- 2021
Introduction of CapControl; offering of overhauled used tablet presses with partner Pharma Maschinen