Development and manufacture of impellers, high-performance DC blowers and complete units up to 5 kW
actiro Power Blower GmbH
SuhlNew on Amplifa
About actiro
actiro Power Blower GmbH in Suhl (Thuringia) develops and manufactures impellers, blowers with electric motors, and complete units with an electrical power output of up to 5 kW. Impellers are predominantly made of aluminium; other materials include steel alloys and stainless steel. Production takes place on the company's own fully automated manufacturing line for large-volume series as well as flexibly in individual small series. The service portfolio includes design using calculations and FEM simulations, engineering, prototype manufacturing, series production, balancing, coating including ceramic coatings, as well as picking and pre-assembly. Electronic assemblies are also populated and soldered, and complete units are wired. The company supplies industries such as the automotive industry, military technology, filter technology and air conditioning technology, producing 50 to 5000 units annually. The company is certified to DIN EN ISO 9001:2015.
- Site
- Suhl
- Processes
- Manufacture of impellers on a fully automated line (large series) and in individual, Radial impeller geometries (high-pressure and medium-pressure wheels, drum rotors, special, Balancing of impellers, Coating of impellers (including ceramic coatings), Welding of impellers (joining technology for steel), Clinching (joining technology for aluminium and very high speeds), Lapping (joining technology), Drawn shrouds (forming for impellers)
- Materials
- Aluminium, Steel alloys, Stainless steel, Ceramic coating
- Certificates
- DIN EN ISO 9001:2015, ISO 9001 (DIN EN ISO 9001:2015)
- Industries
- Automotive industry, Military technology, Filter technology, Mobile protective ventilation (e.g. open-cast mining), Rail welding technology, Room disinfection / cold fogging
- 01
Design and calculation (simulation, FEM)
- 02
Engineering and technical drawings
- 03
Toolmaking supervision
- 04
Prototype manufacturing
- 05
Series production of impellers
- 06
Balancing, coating, joining technology
- 07
Electronics population and wiring
- 08
Picking and pre-assembly
- 09
Testing and documentation
Materials & Processes
Aluminium
Predominant material for impellers; joined by clinching or lapping, also used for drawn shrouds.
Steel alloys
For impellers, joined by welding, depending on the conveyed medium and temperature.
Stainless steel
For impellers with special requirements regarding medium and particle load, joined by lapping.
Ceramic coating
Coating option for impellers for protection under demanding operating conditions.
Site
Suhl
DECompany headquarters with development, production, laboratory and quality management
- Lot size
- Small to large series
- Materials
- Aluminium, steel alloys, stainless steel
- Fully automated manufacturing line for impellers
- Laboratory
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of impellers on a fully automated line (large series) and in individualManufacturing/Assembly | – | – | – | – | Aluminium |
| Radial impeller geometries (high-pressure and medium-pressure wheels, drum rotors, specialManufacturing/Assembly | – | 900 mm diameter | – | – | Aluminium, Steel alloys, Stainless steel |
| Balancing of impellersTesting | – | – | – | – | Aluminium |
| Coating of impellers (including ceramic coatings)Surface | – | – | – | – | Aluminium, Steel alloys, Stainless steel |
| Welding of impellers (joining technology for steel)Joining | – | – | – | – | Steel alloys |
| Clinching (joining technology for aluminium and very high speeds)Joining | – | – | – | – | Aluminium |
| Lapping (joining technology)Joining | – | – | – | – | Aluminium, Stainless steel, Steel alloys |
| Drawn shrouds (forming for impellers)Forming | – | – | – | – | Aluminium |
| Manufacture of blowers with electric motors and complete units (up to 5 kW electrical power)Assembly | – | – | – | 50–5000 units per year | Aluminium |
| Assembly, population and soldering of electronic assemblies, wiring of complete unitsAssembly | – | – | – | – | – |
| Design using calculations, simulations, FEM simulation, prototype manufacturing, series productionEngineering | – | – | – | – | – |
| Measuring, testing and inspecting components; commissioning and functional testing of blowersTesting | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automated manufacturing line for impellers | – | 1 | – | – | Suhl |
Additional services
Quality Management
actiro is certified to DIN EN ISO 9001:2015 and invests considerable effort in securing and continuously improving quality. Customers can view test reports as well as work and test instructions online via the Easy-QMS system.
| Evidence | Suhl |
|---|---|
| ISO 9001 (DIN EN ISO 9001:2015) |
History
Over 20 years of production of quality products in Germany (no specific founding year given)