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Development and manufacturing of engine cooling systems and heat exchangers for off-highway and on-highway vehicles

AT

Adams Thermal Systems

Canton, SD (USA) · Hangzhou (CN) · Pune / Rajkot (IN) · Ramos Arizpe (MX)New on Amplifa

1976Founded (operations started in Canton, SD under McCord)
400+Employees
7Sites worldwide
20 Mio.+Heat exchangers produced
50+In-house engineers

About Adams Thermal Systems

Adams Thermal Systems is a manufacturer of engine cooling systems for off-highway and on-highway vehicles. The portfolio includes complete cooling system modules, radiators, charge air coolers, oil coolers, fuel coolers, condensers and evaporators as well as cooling solutions for electric vehicles. Manufacturing is vertically integrated from raw material to the finished, ready-to-ship product and includes processes such as high-speed tube manufacturing, stamping, bending, laser cutting, automated assembly, welding, brazing, painting and final leak testing. An engineering team of more than 50 employees develops, prototypes and tests cooling solutions, backed by 50 years of product experience. The company was founded in 1976 in Canton, South Dakota and today employs more than 400 people at seven sites worldwide. Customer industries include agricultural equipment, construction machinery, military, hydraulics, commercial vehicles, diesel engines, automotive and electric vehicles.

Site
Canton, SD, USA
Processes
Brazing, Welding, Stamping, Bending, Laser Cutting, Tube Manufacturing (High Speed Tube Mills), Automated Assembly, Painting
Materials
Brazing, Welding, Stamping, Bending, Laser Cutting, High Speed Tube Mills, Painting, Final Leak Testing
Certificates
IATF/ISO TS 16949, TS16949
Founded
1976
Employees
400+
Industries
Agricultural equipment, Construction machinery, Military, Hydraulics, Commercial vehicles, Diesel engines
  1. 01

    Engineering and Design

  2. 02

    Prototyping

  3. 03

    Testing

  4. 04

    Tube Manufacturing (High Speed Tube Mills)

  5. 05

    Stamping and Bending

  6. 06

    Laser Cutting

  7. 07

    Brazing

  8. 08

    Welding

  9. 09

    Painting

  10. 10

    Leak Testing

  11. 11

    Automated Assembly

Processes and Manufacturing Capabilities

BRAZ

Brazing

Joining process used to manufacture radiators, charge air, oil and fuel coolers as well as condensers and evaporators.

WELD

Welding

Joining process within the vertically integrated radiator manufacturing.

STAMP

Stamping

Forming process for sheet metal components of the heat exchangers.

BEND

Bending

Forming process for tube and sheet metal parts in radiator manufacturing.

LASER

Laser Cutting

Machining process for contouring sheet metal parts.

TUBE

High Speed Tube Mills

In-house manufacturing of tubes for heat exchangers.

PAINT

Painting

Surface coating of the manufactured cooling systems.

LEAK

Final Leak Testing

Final leak test of every product before delivery.

ASSY

Automated Assembly

Assembly into complete cooling system modules.

Locations

Canton, SD

US

Global headquarters: manufacturing, engineering, test laboratory, prototyping, parts manufacturing, assembly

  • High Speed Tube Mill
  • Laser cutting system
  • Stamping
  • Automated assembly line
  • Welding equipment
  • Brazing line
  • Painting line
  • Leak testing system

Hangzhou

CN

Manufacturing, inspection, warehousing, purchasing, supplier development

Pune / Motavada, Rajkot, Gujarat

IN

ATS HQ: manufacturing, warehousing

Ramos Arizpe

MX

Manufacturing

Industries

Agricultural equipmentConstruction machineryMilitaryHydraulicsCommercial vehiclesDiesel enginesAutomotiveElectric vehicles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
BrazingJoining–––––
WeldingJoining–––––
StampingForming–––––
BendingForming–––––
Laser CuttingMachining–––––
Tube Manufacturing (High Speed Tube Mills)Forming–––––
Automated AssemblyAssembly–––––
PaintingSurface–––––
Final Leak TestingTesting–––––
Design, engineering, prototyping and testing of cooling systemsEngineering–––––
Manufacturing of complete cooling system modulesAssembly–––––
Manufacturing of radiatorsJoining–––––
Manufacturing of charge air coolersJoining–––––
Manufacturing of oil coolersJoining–––––
Manufacturing of fuel coolersJoining–––––
Manufacturing of condensers and evaporatorsJoining–––––
Manufacturing of EV cooling solutionsJoining–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High Speed Tube Mill––––Canton, SD, USA
Laser Cutting Machine––––Canton, SD, USA
Stamping Press––––Canton, SD, USA
Automated Assembly Line––––Canton, SD, USA
Welding Equipment––––Canton, SD, USA
Brazing Line––––Canton, SD, USA
Painting Line––––Canton, SD, USA
Leak Testing Station––––Canton, SD, USA

Additional services

Design/EngineeringPrototypingTestingManufacturingLaser cuttingWeldingBrazingPaintingLeak testingAutomated assembly

Quality

Adams Thermal Systems is TS16949 certified; a shop floor control system tracks material live from raw material to finished product and ensures full traceability. Quality controls are integrated into every production phase, complemented by analytical and physical inspections before and during series production.

EvidenceCanton, SD
TS16949

History

  1. 1976

    Start of operations at the Canton, SD site under McCord Corporation

  2. 2004

    Mike Adams purchased the former Behr Heat Transfer plant in Canton and founded Adams Thermal Systems

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