Software and workflows for additive repair and hybrid manufacturing based on metrology and calibration data
AdditiveStream
New on Amplifa
About AdditiveStream
AdditiveStream offers a software platform that converts metrology and calibration data into industrial additive manufacturing workflows. Two application paths are the focus: AM.repair enables precise additive repair in the powder bed, generating repair-ready AM data from inspected component geometry – with higher repair accuracy, less post-processing and traceable execution. Hybrid.AM is aimed at hybrid manufacturing: calibrated preforms are transferred into batch-capable AM workflows, with positioning accuracy below 10 micrometers across builds, machines and locations. This reduces the required AM volume and component costs while maintaining repeatable alignment. Together with 3T Additive Manufacturing Ltd and ANDREAS MAIER (AMF), the project Hybrid.AM for Cutting Tools (hybrid cutting tools) was awarded the TCT Hardware Award 2025, presented by ASTM International. Fields of application include additive repair of precision components such as turbine blades, toolmaking and hybrid manufacturing.
- Processes
- AM.repair – precise additive repair (powder bed repair, generated from inspected, hybrid.AM – hybrid manufacturing (printing on preforms/component blanks, batch-capable AM workflows,, Metrology and calibration – conversion of measurement and calibration data into industrial AM, Hybrid.AM for Cutting Tools – additively manufactured or hybrid cutting tools (in partnership, AM.repair – software/workflow for precise additive repair (powder bed repair), hybrid.AM – workflow for hybrid manufacturing/printing on preforms with positioning accuracy below, Conversion of metrology and calibration data into industrial AM workflows
- Materials
- AM.repair – Additive Repair, hybrid.AM – Hybrid Manufacturing, Metrology and Calibration
- Industries
- Additive Manufacturing, Toolmaking/Cutting Tools, Hybrid Manufacturing, Repair of Precision Components
- 01
Metrology and calibration data acquisition
- 02
Generation of industrial AM workflows
- 03
Additive repair (AM.repair) or hybrid manufacturing (hybrid.AM)
Processes and Workflows
AM.repair – Additive Repair
Converts inspected component geometry into repair-ready AM data for controlled powder bed repair.
hybrid.AM – Hybrid Manufacturing
Batch-capable workflows for printing on preforms with positioning accuracy below 10 micrometers.
Metrology and Calibration
Conversion of measurement and calibration data into workflow data for additive repair or hybrid manufacturing.
Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| AM.repair – precise additive repair (powder bed repair, generated from inspectedAdditive | – | – | – | – | – |
| hybrid.AM – hybrid manufacturing (printing on preforms/component blanks, batch-capable AM workflows,Additive | Positioning accuracy < 10 µm | – | – | – | – |
| Metrology and calibration – conversion of measurement and calibration data into industrial AMInspection | – | – | – | – | – |
| Hybrid.AM for Cutting Tools – additively manufactured or hybrid cutting tools (in partnershipAdditive | – | – | – | – | – |
Additional services
Reference customers
History
- 2025
TCT Hardware Award 2025 for Hybrid.AM for Cutting Tools (with 3T Additive Manufacturing Ltd and ANDREAS MAIER AMF), presented by ASTM International