CNC machining of precision milled and turned parts, fixtures and special-purpose machines through to function-tested assembly
Ademes Maschinenbau (Inhaber Theo Ademes)
Bitburg (DE)New on Amplifa
About Ademes Maschinenbau
Ademes Maschinenbau is a sole proprietorship based in Bitburg in the Eifel region, which has been active as a supplier to the automotive industry and special-purpose machinery engineering for more than 20 years. On modern MAZAK and CHIRON CNC machining centres as well as CNC and conventional lathes, the company manufactures precision milled and turned parts as prototypes, individual parts and small series, which are used worldwide. In the 3-axis milling area, travel distances of 1.660 × 510 × 510 mm are available, and in the 4-axis area 800 × 400 × 350 mm; in turning, the range covers turning diameters of 4 to 250 mm with a distance between centres of 1.000 mm and speeds of 1 to 10.000 1/min. In addition to machining, Ademes designs and manufactures fixtures, assemblies and special-purpose machines to customer specifications, such as conveying systems for the automotive industry or a sawing machine for processing frozen pasta, which are delivered function-tested. Quality assurance is carried out systematically, supported by a 3D coordinate measuring machine with Metrolog XG software (measuring range 800 × 400 × 300 mm). The quality management system is certified to ISO 9001:2015.
- Site
- Bitburg
- Processes
- CNC milling - milled parts, CNC turning - turned parts, Conventional turning, Special-purpose machinery engineering (e.g. conveying systems, sawing machine), Fixture construction (multiple clamping fixtures for machining centres), Assembly including functional testing, Design to customer specifications, 3D measurement / quality assurance
- Materials
- CNC milling, CNC and conventional turning, Assembly, Fixture construction, Special-purpose machinery engineering
- Certificates
- ISO 9001:2015, ISO 9001:2015 (DEKRA, cert. no. 31113762/3)
- Industries
- Automotive industry, Special-purpose machinery engineering, Food processing, Aerospace, Food processing (sawing machine for frozen pasta), Aerospace (measurement software context)
- 01
Design to customer specifications
- 02
CNC milling
- 03
CNC turning / conventional turning
- 04
Fixture construction
- 05
Assembly
- 06
3D measurement / quality assurance
Manufacturing processes
CNC milling
Milled parts as prototypes, individual parts and small series on MAZAK and CHIRON machining centres, max. travel 1.660 × 510 × 510 mm (3 axes) or 800 × 400 × 350 mm (4 axes).
CNC and conventional turning
Individual parts and small series with turning diameters of 4–250 mm, distance between centres of 1.000 mm and a speed range of 1–10.000 1/min.
Assembly
Assemblies designed and manufactured to customer specifications and delivered function-tested.
Fixture construction
Hydraulic multiple clamping fixtures with a low-clamping system for machining centres.
Special-purpose machinery engineering
Design and construction of special-purpose machines such as conveying systems for the automotive industry or sawing machines for frozen pasta.
Location
Bitburg
DEHeadquarters / Manufacturing
- Lot size
- Individual parts to small series
- Materials
- Metallic materials for milled and turned parts
- MAZAK CNC machining centre (3 axes, X=1.660, Y=510, Z=510 mm)
- MAZAK CNC machining centre (4 axes, X=800, Y=400, Z=350 mm)
- CHIRON CNC machining centre
- CNC lathe (Ø 4–250 mm, distance between centres 1.000 mm, 1–10.000 1/min)
- Conventional lathe (Ø 4–250 mm, distance between centres 1.000 mm)
- 3D coordinate measuring machine (X=800, Y=400, Z=300 mm, Metrolog XG)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling - milled partsMachining | – | X=1.660 mm × Z=510 mm | – | Individual part – Small series | – |
| CNC turning - turned partsMachining | – | Distance between centres 1.000 mm × Turning diameter 4 - 250 mm | – | Individual part – Small series | – |
| Conventional turningMachining | – | Distance between centres 1.000 mm × Turning diameter 4 - 250 mm | – | – | – |
| Special-purpose machinery engineering (e.g. conveying systems, sawing machine)Engineering | – | – | – | – | – |
| Fixture construction (multiple clamping fixtures for machining centres)Assembly | – | – | – | – | – |
| Assembly including functional testingAssembly | – | – | – | – | – |
| Design to customer specificationsEngineering | – | – | – | – | – |
| 3D measurement / quality assuranceTesting | – | X = 800 mm × Z = 300 mm | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machining centre (3 axes) | MAZAK | – | X=1.660, Y=510, Z=510 mm | – | Bitburg |
| CNC machining centre (4 axes) | MAZAK | – | X=800, Y=400, Z=350 mm | – | Bitburg |
| CNC machining centre | CHIRON | – | – | – | Bitburg |
| CNC lathe | – | – | Turning diameter 4 - 250 mm, distance between centres 1.000 mm, 1 - 10.000 1/min | – | Bitburg |
| Conventional lathe | – | – | Turning diameter 4 - 250 mm, distance between centres 1.000 mm | – | Bitburg |
| 3D coordinate measuring machine | – | – | X=800, Y=400, Z=300 mm (Metrolog XG software) | – | Bitburg |
Additional services
Quality
Quality assurance systematically checks all critical workflows, supported by a 3D coordinate measuring machine (X=800, Y=400, Z=300 mm) with Metrolog XG software, which is used worldwide in the automotive, aerospace and precision industries. The quality management system is certified to ISO 9001:2015 (DEKRA, no. 31113762/3).
| Evidence | Bitburg |
|---|---|
| ISO 9001:2015 (DEKRA, cert. no. 31113762/3) |