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ADK Modulraum – Fertigung

ADK Modulraum manufactures modular buildings as general contractor – with up to 90 % prefabrication in Neresheim.

ADK Modulraum Logo

ADK Modulraum GmbH

Neresheim (company headquarters, production)New on Amplifa

2004Founded
approx. 16,000 m²Production area at the Neresheim site
2Production lines
15–30 tModule weight
up to 90 %Degree of prefabrication

Modular buildings from ADK Modulraum

ADK Modulraum GmbH has been producing modular buildings since 2004 and is one of the leading manufacturers in Germany. The company realizes turnkey structures for healthcare (hospitals, radiology facilities, nursing homes), life science (laboratories, GMP cleanrooms up to S3/BSL3), education, commerce, data centers as well as defense and federal construction. As general contractor, ADK handles all services from planning according to HOAI service phases 5 to 8, through industrial prefabrication, to transport and final assembly. Up to 90 % of the interior fit-out work is carried out independently of weather conditions in the company's own production halls in Neresheim on approx. 16,000 m² of production space with two production lines. The steel room modules with wood interior fit-out weigh 15 to 30 tonnes depending on the design, with widths of up to 5 m and lengths of up to 20 m. With more than 340 national and international projects – including SAP, Merck, tecHHub Hamburg and Radiologie Köln-Merheim – ADK shortens construction time by an average of 60 % compared with conventional solid construction.

Site
Neresheim
Processes
Modular buildings using prefabrication (modular construction, up to 90 % prefabrication), ADK Hybrid modular construction (system construction, structural engineering, prefabricated, Planning and execution HOAI service phases 5-8, Industrial prefabrication of room modules (2 production lines), Laboratory and cleanroom technology integration (GMP cleanrooms, S3/BSL3 laboratories, material, On-site assembly of the modules (final assembly incl. rooftop addition, relocation, dismantling), Planning according to HOAI service phases 5-8, General contractor services from planning to commissioning
Materials
Steel, Wood, Gypsum fiber building materials, Rock wool
Certificates
RAL quality mark modular steel system construction, Welding and steel structural components, CE mark, UE mark, DGNB certificate, BIM Award 2016, ISO 9001
Founded
2004
Industries
Healthcare/Healthcare real estate, Life Science/Laboratories, Education, Commerce/Office, Data centers, Defense and federal construction
  1. 01

    Consulting and budget indication

  2. 02

    Individual planning (HOAI SP 5–8)

  3. 03

    Industrial prefabrication of the room modules in the factory

  4. 04

    Inspection and certification of the modules in the factory

  5. 05

    Transport of the modules to the construction site

  6. 06

    Final assembly and commissioning on site

Materials and construction methods

ST

Steel

Load-bearing structure of the room modules; the closed steel construction enables high EMC safety and robust buildings.

HOLZ

Wood

Renewable, recyclable material in ADK Hybrid modular construction and in the interior fit-out of the modules.

GF

Gypsum fiber building materials

Material in the drywall area of the modules for fire protection and interior fit-out.

SW

Rock wool

Insulating material in the drywall area for sound and fire protection compliant wall and ceiling assemblies.

Neresheim site

Standort Neresheim

Neresheim

DE

Company headquarters, administration and industrial module production

Part weight / size
15–30 t per module
Lot size
Individual projects with 8 to over 400 modules
Materials
Steel, wood, gypsum fiber building materials, rock wool
  • Production hall approx. 16,000 m²
  • 2 production lines for room modules

Modules and building types

Modular laboratory building tecHHub Hamburg
Modular laboratory building tecHHub HamburgModular construction · Life Science
Office building SAP Walldorf
Office building SAP WalldorfModular construction · Commerce
Innovation center Merck Darmstadt
Innovation center Merck DarmstadtModular construction · Commerce
Radiology Clinics Köln-Merheim
Radiology Clinics Köln-MerheimModular construction · Healthcare
New building for forensic psychiatry Lochow
New building for forensic psychiatry LochowModular construction · Healthcare/Security
Modular hospital rooftop extension
Modular hospital rooftop extensionModular construction · Healthcare

Inside the production

Laboratory in modular construction (tecHHub)
Laboratory in modular construction (tecHHub)
tecHHub Hamburg – laboratory rooms in modular construction
tecHHub Hamburg – laboratory rooms in modular construction
System construction method ADK Hybrid modular construction
System construction method ADK Hybrid modular construction
Process chain: from modular unit to finished building in 6 steps
Process chain: from modular unit to finished building in 6 steps

Industries

Healthcare/Healthcare real estateLife Science/LaboratoriesEducationCommerce/OfficeData centersDefense and federal constructionResearchSemiconductor manufacturingOptical industryHealthcare/Healthcare real estate (hospitals, radiology, nursing homes)Life Science (laboratories, GMP, cleanrooms, pharmaceutical industry)Education (schools, daycare centers, universities)Commerce (offices, hotels, administrative centers)Data centers/Data CenterDefense and federal construction (German Armed Forces, defense industry,

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Modular buildings using prefabrication (modular construction, up to 90 % prefabrication)Assembly–up to 5 m module width × up to 4.5 m module height15 t per module – 30 t per module–Steel, Wood, Gypsum fiber building materials, Rock wool
ADK Hybrid modular construction (system construction, structural engineering, prefabricatedAssembly––––Steel, Wood
Planning and execution HOAI service phases 5-8Engineering–––––
Industrial prefabrication of room modules (2 production lines)Assembly–20 m (module length SAP project) × 4.6 m––Steel
Laboratory and cleanroom technology integration (GMP cleanrooms, S3/BSL3 laboratories, materialAssembly–––––
On-site assembly of the modules (final assembly incl. rooftop addition, relocation, dismantling)Assembly–15.4 m (module length Merck project) × 4.6 m × 4.5 m15 t per module – 30 t per module–Steel

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production hall / production line for module manufacturing–2approx. 16,000 sqm production area2011Neresheim
Production hall–1approx. 8,000 sqm2006Neresheim

Additional services

Planning according to HOAI service phases 5-8General contractor services from planning to commissioningIndustrial prefabrication of modules (up to 90 %)Transport and final assemblyGMP-compliant laboratories and cleanrooms up to S3/BSL3Laboratory-specific ventilation systems including special exhaust airSupply and installation of laboratory furniture, fume hoods, hazardous material cabinets andHydrogen processing systemsBuilding automation and monitoringExtension, rooftop addition and dismantling of buildingsSecurity components (burglary protection RC6, bullet resistance FB7, EMC safety)

Reference customers

SAPMerckHamburg Invest Wirtschaftsförderungsgesellschaft (HIW) mbHVoithSLK-Klinikum HeilbronnOstalb-Klinikum AalenKlinikum StuttgartUni-Klinikum ErlangenKIT KarlsruheGerman embassies abroad1. FC Heidenheim (Voith Arena Business Club)

Quality and certification

The modules are industrially manufactured under controlled conditions in the factory; inspection and certification can already be carried out in the factory by external institutions. ADK has been awarded the RAL quality mark for modular steel system construction, welding and structural steel components, CE and UE marks, and a DGNB certificate.

EvidenceNeresheim
RAL quality mark modular steel system construction
Welding and steel structural components
CE mark
UE mark
DGNB certificate
BIM Award 2016
ISO 9001

History

  1. 2004

    Company founded by Richard Ahle, Alexander Danner and Robert Kohler; production in Ebnat/BW (Baden-Württemberg)

  2. 2005

    Rising order situation, first large projects

  3. 2006

    New site: production hall with approx. 8,000 m² and office building in Neresheim

  4. 2008

    New buildings for clinics and laboratories, schools, offices and German embassies abroad

  5. 2009

    Major order for Klinikum Ambulanz Ravensburg

  6. 2011

    Hall expansion to approx. 16,000 m² of production space with 2 production lines

  7. 2014

    Merck Innovation Center Darmstadt

  8. 2016

    Voith Arena Heidenheim, Business Club expansion; BIM Award

  9. 2018

    SAP Deutschland: largest single order to date with 2 office buildings in Walldorf and St. Leon-Rot, approx. 20,000 m²

  10. 2020

    Senior citizens' residence Rainau (approx. 4,530 m²)

  11. 2022/2023

    ADK expands; new management Krisztián Orbán and Sebastian Schmid

  12. 2024

    tecHHub Hamburg completed (5,491 m², 126 modules); Radiology Köln-Merheim; new building for forensic psychiatry Lochow

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