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BOOS Metal Finishing – Fertigung

Electrolytic and chemical surface finishing of metal parts in rack and barrel automatic lines, since 1912.

BOOS Metal Finishing Logo

Adolf Boos GmbH & Co. KG

Iserlohn (headquarters and 2 plant sites)New on Amplifa

1912Founded
65Employees
ca. 30,000 sqmTotal floor space at 2 plant sites
Small (very small) series to largeLot sizes

About Boos Metal Finishing

Adolf Boos GmbH & Co. KG is a owner-managed medium-sized surface finishing company headquartered in Iserlohn. Founded in 1912, the company electroplats metal components (zinc, zinc-iron, zinc-nickel) as well as applies chemical treatments (phosphating, pickling, degreasing, blackening) in rack and barrel automatic lines. The bath capacities cover all lot sizes, from small (very small) series to large series. In addition to coating, Boos offers complete solutions: raw parts pickup, shot blasting, chromating/passivation, tempering for hydrogen embrittlement relief, sealers and top coats, consignment warehouse as well as delivery to the end customer. Additionally, the company handles sorting and inspection, packaging and picking, marking, thread locking, and assembly of small subassemblies. Customers come from the automotive, electrical engineering, renewable energies, mechanical engineering, construction and fittings industries, and aircraft manufacturing. Around 30,000 sqm of total floor space across two plant sites in Iserlohn employs 65 permanent staff.

Site
Iserlohn
Processes
Mechanical zinc, Shot blasting, Degreasing, Pickling, Blackening, Zinc (Zn) phosphate, Manganese (Mn) phosphate, Zinc transparent (electrolytic, Cr-VI-free)
Materials
Zinc, Zinc-iron, Zinc-nickel, Manganese phosphate, Zinc phosphate, Zinc (electrolytic), Zinc-iron (electrolytic), Zinc-nickel (electrolytic)
Founded
1912
Employees
65
Industries
Automotive, Electrical engineering, Renewable energies, Mechanical engineering, Construction and fittings industry, Aircraft manufacturing
  1. 01

    Raw parts pickup

  2. 02

    Shot blasting

  3. 03

    Degreasing/pickling

  4. 04

    Electrolytic or chemical coating

  5. 05

    Chromating/passivation

  6. 06

    Tempering (hydrogen embrittlement relief)

  7. 07

    Sealing/top coat

  8. 08

    Consignment warehouse

  9. 09

    Packaging/marking

  10. 10

    Delivery to the end customer

Materials & Processes

Zn

Zinc (electrolytic)

Corrosion protection in transparent, blue, yellow, black, olive and DiSP (thick-layer passivated), Cr-VI-free and Cr-VI-containing.

Zn-Fe

Zinc-iron (electrolytic)

Alloy layer in yellow, black and DiSP for increased corrosion protection.

Zn-Ni

Zinc-nickel (electrolytic)

Highly corrosion-resistant alloy layer in transparent, DiSP and black.

Zn-P

Zinc phosphate

Chemical phosphating as corrosion protection and adhesion base.

Mn-P

Manganese phosphate

Chemical phosphating for wear protection and running-in behavior.

Locations

Standort Iserlohn

Iserlohn

DE

Headquarters and 2 plant sites

Lot size
Small (very small) series to large series
Materials
Steel (zinc, zinc-iron, zinc-nickel, phosphating)
  • Rack automatic line
  • Barrel automatic line

Components

Electrolytically zinc-plated component
Electrolytically zinc-plated componentZinc · Automotive
Phosphated component
Phosphated componentManganese phosphate · Mechanical engineering

Inside the production

Coating line
Coating line
Plant view Iserlohn
Plant view Iserlohn

Industries

AutomotiveElectrical engineeringRenewable energiesMechanical engineeringConstruction and fittings industryAircraft manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mechanical zincSurface–––Small (very small) series – Large seriesSteel
Shot blastingSurface–––––
DegreasingSurface–––––
PicklingSurface–––––
BlackeningSurface–––––
Zinc (Zn) phosphateSurface–––––
Manganese (Mn) phosphateSurface–––––
Zinc transparent (electrolytic, Cr-VI-free)Surface–––––
Zinc blue (electrolytic, Cr-VI-free)Surface–––––
Zinc yellow (electrolytic, Cr-VI-free)Surface–––––
Zinc DiSP - thick-layer passivated (electrolytic, Cr-VI-free)Surface–––––
Zinc black (electrolytic, Cr-VI-free)Surface–––––
Zinc-iron yellow (electrolytic, Cr-VI-free)Surface–––––
Zinc-iron DiSP - thick-layer passivated (electrolytic, Cr-VI-free)Surface–––––
Zinc-iron black (electrolytic, Cr-VI-free)Surface–––––
Zinc-nickel transparent (electrolytic, Cr-VI-free)Surface–––––
Zinc-nickel DiSP - thick-layer passivated (electrolytic, Cr-VI-free)Surface–––––
Zinc-nickel black (electrolytic, Cr-VI-free)Surface–––––
Zinc yellow (electrolytic, Cr-VI-containing)Surface–––––
Zinc black (electrolytic, Cr-VI-containing)Surface–––––
Zinc olive (electrolytic, Cr-VI-containing)Surface–––––
Zinc-iron yellow (electrolytic, Cr-VI-containing)Surface–––––
Zinc-iron black (electrolytic, Cr-VI-containing)Surface–––––
Chromating (post-treatment)Surface–––––
Passivation (post-treatment)Surface–––––
Tempering (hydrogen embrittlement relief)Heat treatment–––––
Inorganic sealers (e.g. Enseal, Hessotop, Corrosil)Surface–––––
Organic sealers (e.g. Finigard, Zinthium, Enseal, Sealer, Zinkfix, Corrolux, Tridur)Surface–––––
Lubricant coating (e.g. Gleitmo, Microgleit, Torque 'n' Tension)Surface–––––
Inorganic top coatsSurface–––––
Organic top coatsSurface–––––
OilingSurface–––––
WaxingSurface–––––
Assembly of small/simple subassembliesAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Rack automatic line––––Iserlohn
Barrel automatic line––––Iserlohn

Additional services

Electrolytic coating (zinc, zinc-iron, zinc-nickel)Chemical coating (phosphating, pickling, degreasing, blackening)Shot blastingChromating/passivationTempering (hydrogen embrittlement relief)Sealers and top coatsConsignment warehouseRaw parts pickup and delivery to the end customerSorting/inspectionPackaging/pickingAssembly of small subassembliesMarking/labelingThread locking

History

  1. 1912

    Founding of the Boos company; today an owner-managed medium-sized company with 65 employees at 2 plant sites in Iserlohn

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