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Advanpure – Fertigung

Cleaning of particulate filters and catalytic converters as well as development, manufacture and retrofitting of exhaust aftertreatment systems.

Advanpure Logo

Advanpure GmbH

Recklinghausen (DE) · Kosmonosy (CZ) · Poznań (PL)New on Amplifa

2012Founded
ca. 30Employees
3Sites (DE, CZ, PL)
over 60,000retrofitted vehicles (Advanpure/Baumot systems, worldwide)
HRB 6663, AG RecklinghausenCommercial register

About Advanpure

Advanpure GmbH, headquartered in Recklinghausen, specialises in the cleaning of exhaust aftertreatment systems: diesel particulate filters (DPF), catalytic converters (DOC), SCR/AdBlue systems and petrol particulate filters (OPF) from cars, vans, trucks, buses and construction machinery are regenerated using a thermodynamic cleaning process combined with wet cleaning – up to 97% of the DPF, without damage to the core or shell. The company also offers its self-developed cleaning systems AD4000, AD5000 and AD7000 for purchase or leasing to workshops and fleet operators. Following the conformity assessment by the Kraftfahrt-Bundesamt (KBA) and the takeover of the Baumot product portfolio, Advanpure has been developing and manufacturing its own exhaust aftertreatment systems (DPF systems BA and BAB) for retrofitting to EURO 6 standard since 2021. Customers include car and commercial vehicle workshops, bus companies, freight forwarders and construction machinery operators. Around 30 employees work at three sites in Germany, Poland and the Czech Republic.

Site
Recklinghausen
Processes
DPF cleaning (diesel particulate filter) thermodynamic cleaning in combination with wet cleaning, Catalytic converter cleaning (DOC), SCR / AdBlue system cleaning, OPF cleaning (petrol particulate filter), DPF, DOC and SCR testing (diondo GmbH, testing service provider), SCR/DPF retrofitting (hardware retrofit for passenger cars, commercial vehicles, off-road, EURO 6), Development and manufacture of exhaust aftertreatment systems (DPF systems BA and BAB), DPF testing (visual inspection, test reports, DPF test in 30 seconds)
Materials
Stainless steel (machine frame AD5000/AD7000, retrofit system components), Diesel particulate filter (DPF) systems BA and BAB, Thermodynamic cleaning in combination with wet cleaning, DPF cleaning machine AD5000, DPF cleaning machine AD7000, DPF cleaning machine AD4000, Hot air blower AD3000V, DPF systems BA and BAB
Certificates
ISO 9001:2015, KBA CoP information / conformity assessment (manufacturer of exhaust, ISO 9001, KBA CoP / manufacturer certificate for exhaust aftertreatment
Founded
2012
Employees
30
Industries
Automotive Aftermarket, Car Workshops, Commercial Vehicles/Fleets, Freight Forwarders, Bus Companies, Construction Machinery/Construction Industry
  1. 01

    Engineering & Development (cleaning processes, EAS systems)

  2. 02

    Cleaning of DPF, DOC, SCR and OPF (thermodynamic + wet cleaning)

  3. 03

    Testing (visual inspection, test reports, material tests by diondo GmbH)

  4. 04

    Manufacture of exhaust aftertreatment systems

  5. 05

    Retrofitting / Installation (passenger cars, commercial vehicles, off-road)

  6. 06

    Sale, leasing, training and support of cleaning systems

  7. 07

    Trading in OEM products (aftermarket)

Processes & Systems

THERMO+NASS

Thermodynamic cleaning in combination with wet cleaning

Technology developed specifically for particulate filter cleaning, which regenerates up to 97% of the DPF without damage.

AD5000

DPF cleaning machine AD5000

Cleans DPF, SCR and OPF from cars and vans with an approximate cleaning time of 30–45 minutes per DPF.

AD7000

DPF cleaning machine AD7000

Cleans DPF and catalytic converters from trucks, buses and construction machinery.

AD4000

DPF cleaning machine AD4000

Cleaning of particulate filters and catalytic converters with external filter and automatic water treatment.

AD3000V

Hot air blower AD3000V

Drying and removal of soot and ash residues at over 550 °C (conventional blowers: 250–300 °C).

BA/BAB

DPF systems BA and BAB

In-house exhaust aftertreatment systems for conversion and retrofitting of cars, trucks, buses and construction machinery.

Sites

Standort Recklinghausen

Recklinghausen

DE

Headquarters, cleaning, workshop (Car-Clinic), auto parts trading (P&A)

Materials
DPF, DOC, SCR, OPF, exhaust aftertreatment systems
  • DPF cleaning machine AD4000
  • DPF cleaning machine AD5000
  • DPF cleaning machine AD7000
  • Hot air blower AD3000V
Standort Kosmonosy

Kosmonosy

CZ

Branch office (Advanpure CZ-SK s.r.o.)

Standort Poznań

Poznań

PL

Branch office (ADVANPURE Sp. z o.o.)

Products & Systems

DPF cleaning machine AD5000
DPF cleaning machine AD5000Cleaning system · Cars & vans
DPF cleaning machine AD7000
DPF cleaning machine AD7000Cleaning system · Trucks, buses & construction machinery
Cleaning machine AD3004
Cleaning machine AD3004Cleaning system · Exhaust aftertreatment
DPF cleaning as a service
DPF cleaning as a serviceThermodynamic cleaning · Automotive aftermarket

Inside the production

Advanpure – particulate filter cleaning and exhaust aftertreatment
Advanpure – particulate filter cleaning and exhaust aftertreatment
SCR/DPF retrofitting for passenger cars, commercial vehicles and off-road
SCR/DPF retrofitting for passenger cars, commercial vehicles and off-road
Baumot: development of the first exhaust aftertreatment systems
Baumot: development of the first exhaust aftertreatment systems
Founding of Advanpure in 2012
Founding of Advanpure in 2012
Advanpure becomes a manufacturer (2021)
Advanpure becomes a manufacturer (2021)
Advanpure site Recklinghausen
Advanpure site Recklinghausen
Advanpure DPF cleaning and retrofitting
Advanpure DPF cleaning and retrofitting

Industries

Automotive AftermarketCar WorkshopsCommercial Vehicles/FleetsFreight ForwardersBus CompaniesConstruction Machinery/Construction IndustryCar Workshops

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
DPF cleaning (diesel particulate filter) thermodynamic cleaning in combination with wet cleaningSurface–––––
Catalytic converter cleaning (DOC)Surface––––Catalytic converters
SCR / AdBlue system cleaningSurface––––SCR systems
OPF cleaning (petrol particulate filter)Surface––––Petrol particulate filters (OPF)
DPF, DOC and SCR testing (diondo GmbH, testing service provider)Testing––––DPF, DOC, SCR
SCR/DPF retrofitting (hardware retrofit for passenger cars, commercial vehicles, off-road, EURO 6)Assembly––––Exhaust aftertreatment systems (DPF, SCR), Stainless steel
Development and manufacture of exhaust aftertreatment systems (DPF systems BA and BAB)Engineering––––Stainless steel
DPF testing (visual inspection, test reports, DPF test in 30 seconds)Testing––––DPF
Workshop service: maintenance, repair, engine overhaul, clutch and transmission repairAssembly–––––
Cleaning of DPF and SCR for construction machinery (Stage IV/V systems)Surface––––DPF and SCR systems from construction machinery
MAN TGL/TGA PM-KAT filter cleaningSurface––––PM-KAT filters (MAN TGL/TGA)
Cleaning of exhaust aftertreatment systems Euro 4 to Euro 6, Stage IIIB, Stage IVSurface––––DPF, SCR, Catalytic converters

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
DPF cleaning machineAdvanpure AD5000–Cleaning of DPF, SCR, OPF from cars and vans; cleaning time approx. 30-45 min per DPF––
DPF cleaning machineAdvanpure AD7000–Cleaning of all DPF and catalytic converters from commercial vehicles, trucks, buses and––
DPF cleaning machineAdvanpure AD4000––––
Hot air blowerAdvanpure AD3000V––––

Additional services

DPF cleaning (cars, commercial vehicles, buses, construction machinery)Catalytic converter cleaningSCR/AdBlue system cleaningOPF cleaning (petrol engines)Sale of own DPF cleaning machines (AD5000, AD7000)DPF/SCR retrofitting for passenger cars, commercial vehicles, off-roadManufacture of exhaust aftertreatment systems (since takeover of Baumot portfolio in 2021)Trading in OEM products in the retrofit business and aftermarketRemoval/installation and collection/return shippingTraining for cleaning systemsTechnical supportLeasing of cleaning machines24-hour express serviceCar workshop service (Car-Clinic)Auto parts trading (P&A auto parts)

Reference customers

MAN service operationsLKQ CZ A.S. (training centre)diondo GmbH (testing service provider)Baumot Group AG (partner)

Quality & Certification

The quality of the cleaning is verified through regular objective material tests of cleaned DPF, DOC and SCR units by the testing service provider diondo GmbH; customers receive a cleaning report. Advanpure is certified to DIN ISO 9001:2015 (including development and manufacture of EAS systems) and holds a CoP information document or a manufacturer certificate from the Kraftfahrt-Bundesamt (KBA).

EvidenceRecklinghausen
ISO 9001
KBA CoP / manufacturer certificate for exhaust aftertreatment

History

  1. 1988–2011

    Baumot develops the first exhaust aftertreatment systems; over 60,000 retrofitted on- and off-road vehicles. Many employees and all licenses today belong to the Advanpure Group.

  2. 2010–2011

    Research, planning and development phase of the engineers for a new cleaning process.

  3. 2012

    Founding of Advanpure; the process enables for the first time the regeneration of up to 97% of the DPF without damage.

  4. 2016

    The self-developed cleaning systems come onto the market.

  5. 2019

    Visit from Member of Parliament Frank Schwabe, planned market launch of the BNOx system with the Baumot Group and new cleaning machine AD4000.

  6. 2020

    Market launch of the AD5000 DPF cleaning system, presentation at LKQ CZ.

  7. 2021

    Successful conformity assessment by the KBA, takeover of the Baumot product portfolio, recertification to DIN ISO 9001:2015 including development and manufacture of EAS systems – start as a manufacturer.

  8. 2022

    New cleaning machine AD7000 for trucks, buses and construction machinery.

  9. 2024

    KBA manufacturer certificate, BMWSB funding programme for DPF retrofitting of construction machinery; over 60,000 vehicles worldwide retrofitted with Advanpure/Baumot systems.

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