Development and production of custom power supplies, converters and battery chargers

AEconversion GmbH & Co. KG

Bad Sassendorf, GermanyNew on Amplifa

Bad SassendorfDevelopment and production site

over 375,000Units delivered

Stefan GrösbrinkManagement

12 monthsTypical time from development start to production launch

About AEconversion

AEconversion is a development and production service provider specializing in power electronics, headquartered in Bad Sassendorf. The company develops and produces custom power supplies, converters and battery chargers for demanding applications. The complete development is carried out by the team in Bad Sassendorf – from mechanical design, circuit design and PCB layout to the design and construction of magnetic components and embedded software, followed by certification and transfer to series production. Series production takes place in Germany or Asia depending on requirements, with every unit tested before worldwide delivery. Fields of application include building technology, electronics test systems, access solutions, data centers as well as industrial and medical devices. To date, more than 375,000 units have been delivered.

Site: Bad Sassendorf
Processes: Custom development of power supplies, converters and battery chargers, Series production of power electronics in Germany or Asia with 100% unit testing, Automated functional testing and validation of power supplies (in-house laboratories), Prototype construction of power supplies including enclosure design, Complete development of custom power supplies, Mechanical design, Circuit design and PCB layout, Design and construction of magnetic components
Materials: PCB / printed circuit boards, GaN switches (gallium nitride), Magnetic components (inductors, PFC coils), Printed circuit boards / PCB layout, GaN switches (gallium nitride) for highly efficient designs, 800V HVDC technology for data centers
Industries: Building technology / building industry, Electronics test systems, Access solutions (doors, barriers, access control systems), Data centers, Industrial and medical devices, All Electric Society / DC networks

01
Requirements analysis & feasibility study
02
Concept development & quotation
03
Development & prototype construction
04
Validation & certification
05
Series production & change management

Materials & Technologies

PCB

Printed circuit boards / PCB layout

GaN

GaN switches (gallium nitride) for highly efficient designs

MAG

Magnetic components (inductors, PFC coils)

HVDC

800V HVDC technology for data centers

Locations

Bad Sassendorf

Development and production

In-house laboratories for testing and validation
Automated functional testing

Solutions & Assemblies

**LOW POWER power supply**Compact power supply, e.g. 130 W for access solutions (300 × 40 × 28 mm)

Industries

Building technology / building industryElectronics test systemsAccess solutions (doors, barriers, access control systems)Data centersIndustrial and medical devicesAll Electric Society / DC networks

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Custom development of power supplies, converters and battery chargersEngineering	–	–	–	Small series – Large series	Power electronics assemblies, PCBs, magnetic components, GaN switches
Series production of power electronics in Germany or Asia with 100% unit testingAssembly	–	–	–	Small series – Large series	Electronic assemblies
Automated functional testing and validation of power supplies (in-house laboratories)Testing	–	–	–	–	–
Prototype construction of power supplies including enclosure designEngineering	–	–	–	–	Enclosure design (mechanics)

Additional services

Complete development of custom power suppliesMechanical designCircuit design and PCB layoutDesign and construction of magnetic componentsEmbedded softwareCertification and approvalSeries production (Germany or Asia)Prototype constructionChange managementAutomated functional testing