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AEROCOMPACT – Fertigung

Development, manufacture and distribution of aerodynamically optimized PV mounting systems for roofs, façades and open spaces

AEROCOMPACT Logo

Aerocompact Europe GmbH

Satteins (AT) · Nüziders (AT) · Bulgaria (BG)New on Amplifa

2014Founded by Mathias Muther simultaneously in Austria and
over 100 million €Total revenue for the first time in 2023
over 60Countries with installed products
14Sites and sales offices worldwide
25 yearsProduct warranty on system components

About AEROCOMPACT

Aerocompact Europe GmbH, based in Satteins (Vorarlberg, Austria), develops, manufactures and distributes aerodynamically optimized mounting systems for securing photovoltaic modules on roofs, façades and open spaces. The starting point was a patented clamp system in which the module itself acts as a structural element, reducing the material requirement of the mounting system by about one third. The systems are engineered on a project-specific basis according to roof structure or ground conditions, location, and wind and snow loads; the components are made predominantly of aluminium and stainless steel. The portfolio is complemented by the digital planning platform AEROTOOL (3D system design, CAD plan, project report, installation plan, bill of materials) as well as engineering, consulting, webinars and a Certified Partner Program. The products have been installed in over 60 countries; production takes place in Satteins, Nüziders and Bulgaria. Customers include installation and solar specialist companies, project developers and wholesalers.

Site
Satteins, Austria
Processes
Development, manufacture and distribution of PV mounting systems (mounting systems for roofs,, Digital planning and structural design of PV systems (AEROTOOL: 3D system design, CAD plan,, Simplified pitched roof rapid planning with verified structural analysis, installation plan and, Project-specific engineering for special structural and geotechnical requirements, Product testing and approval: wind tunnel tests, CE marking, patented construction details,, Installation of PV systems with ballasted, anchored or combined position securing, Mounting system for flat roofs (concrete, bitumen, foil, gravel, green roofs) – COMPACTFLAT S, SN, Mounting system for pitched roofs (tile, slate, corrugated metal roofs) – COMPACTPITCH; seam,
Materials
Aluminium (aluminium profile rail, friction coefficient measuring case), Stainless steel A2-70, Stainless steel A4-80, Steel (aluminium or steel rails for anchoring), Needle felt (building protection mats), Butyl adhesive tape (building protection mats, foil/bitumen sleeves), Aluminium, Steel
Certificates
CE marking, Wind tunnel tests, Test certificates for mechanical stability
Founded
2014
Industries
Photovoltaics / solar energy, Installation and solar specialist companies, Project development, Wholesale
  1. 01

    Engineering and system design (wind/snow loads, geotechnics)

  2. 02

    Digital planning with AEROTOOL / AERO.GO

  3. 03

    Manufacturing of system components

  4. 04

    Pre-assembly of components

  5. 05

    Sales, consulting and Certified Partner Program

  6. 06

    Installation on roof, façade or open ground

Materials and processes

Al

Aluminium

Aluminium profile rails (X40, X50, X60) as the central structural element of pitched roof systems, in lengths from 1980 to 5850 mm, also available in black.

A2-70

Stainless steel A2-70

Flat-head and hammer-head screws (DIN 603, DIN 6923) for connections within the mounting system.

A4-80

Stainless steel A4-80

Hexagon nuts M8 with flange and locking serration (DIN 6923-M8-S).

St

Steel

Aluminium or steel rails for anchoring the mounting system.

KU

Butyl adhesive tape / needle felt

Building protection mats and pre-assembled foil or bitumen sleeves for protecting the roof surface.

Sites

Satteins

AT

Headquarters and production

Materials
Aluminium, stainless steel

Nüziders

AT

Production

Bulgaria

BG

Production

Products and system components

COMPACTFLAT S05 flat roof system
COMPACTFLAT S05 flat roof systemClamp system · flat roof photovoltaics
COMPACTFLAT SN 2 rail system
COMPACTFLAT SN 2 rail systemRail system · flat roof (modules up to 1,310 × 2,500 mm)
COMPACTFLAT S_BASE ballasting
COMPACTFLAT S_BASE ballastingBallast and anchor fastening · flat roof
COMPACTPITCH XT-R
COMPACTPITCH XT-RPitched roof system · tile, slate and corrugated metal roofs
COMPACTMETAL TS
COMPACTMETAL TSTrapezoidal sheet metal mounting system · industrial and commercial roofs
COMPACTMETAL TL
COMPACTMETAL TLTrapezoidal sheet metal mounting system · flat and pitched roofs
COMPACTMETAL TR
COMPACTMETAL TRSandwich roof mounting system · industrial and commercial roofs
COMPACTWALL TS/TL
COMPACTWALL TS/TLFaçade system · concrete, sandwich and trapezoidal façades
COMPACTGROUND GS
COMPACTGROUND GSOpen-ground mounting system · demanding ground conditions

Inside the production

PV modules on the ground before installation
PV modules on the ground before installation
PV mounting system on a metal roof
PV mounting system on a metal roof
Intelligent Solar Racking
Intelligent Solar Racking
COMPACTPITCH XWS detail
COMPACTPITCH XWS detail
COMPACTPITCH XM-PL detail
COMPACTPITCH XM-PL detail
COMPACTPITCH XT35-VLOW detail
COMPACTPITCH XT35-VLOW detail
COMPACTMETAL TM detail
COMPACTMETAL TM detail
COMPACTWALL Metal façade system
COMPACTWALL Metal façade system
COMPACTPITCH XT-R detail
COMPACTPITCH XT-R detail
COMPACTPITCH XT-R 2.0
COMPACTPITCH XT-R 2.0

Industries

Photovoltaics / solar energyInstallation and solar specialist companiesProject developmentWholesale

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development, manufacture and distribution of PV mounting systems (mounting systems for roofs,Assembly––––Aluminium, Steel, Stainless steel
Digital planning and structural design of PV systems (AEROTOOL: 3D system design, CAD plan,Engineering–––––
Simplified pitched roof rapid planning with verified structural analysis, installation plan andEngineering–––––
Project-specific engineering for special structural and geotechnical requirementsEngineering–––––
Product testing and approval: wind tunnel tests, CE marking, patented construction details,Testing–––––
Installation of PV systems with ballasted, anchored or combined position securingAssembly–––––
Mounting system for flat roofs (concrete, bitumen, foil, gravel, green roofs) – COMPACTFLAT S, SNAssembly–2,500 mm (module size COMPACTFLAT SN 2) × 1,310 mm (module size COMPACTFLAT SN 2)––Aluminium, Steel
Mounting system for pitched roofs (tile, slate, corrugated metal roofs) – COMPACTPITCH; seam,Assembly––––Aluminium, Stainless steel
Mounting system for façades (concrete, sandwich and trapezoidal façades) – COMPACTWALLAssembly–––––
Open-ground mounting system for demanding ground conditions – COMPACTGROUND GSAssembly–––––
Pre-assembly of system components (pre-assembled front feet, click base plates andAssembly––––Aluminium, Plastic (butyl, needle felt)

Additional services

Digital planning software AEROTOOL (3D system design, CAD plan, project report, bill of materials)Planning software AERO.GOPersonal consulting and technical supportEngineering / structural design (wind and snow loads)Webinars and Certified Partner ProgramWind tunnel tests

Reference customers

SPR Energy GmbHREXEL InnsbruckSonnen-Energie Allgäu GmbHKP IMMOBILIENBig DutchmanDamm SolarSecurenergy GmbH1komma5°Solnet GroupWolfVisionGruppo Giovannini SRLIntersport Heilbronn

Quality and testing

The mechanical stability and reliability of the components are demonstrated through wind tunnel tests, test certificates and CE marking; the systems are patent-protected and tested to the highest industry standards. A 25-year warranty and 30 years of functional capability are provided on all components.

EvidenceSatteins
CE marking
Wind tunnel tests
Test certificates for mechanical stability

History

  1. 2014

    Founded by Mathias Muther simultaneously in Austria and the USA.

  2. 2015

    Establishment in the Asian market.

  3. 2018

    Establishment of a Management Board; from 2018 to 2021 revenue tripled into the double-digit millions.

  4. 2022

    Founding of a holding company; Mathias Muther moves to chairmanship of the supervisory board; revenue doubles into the double-digit millions.

  5. 2023

    Total revenue exceeds 100 million euros for the first time.

  6. 2025

    AEROTOOL available free of license fees and without restrictions since February.

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