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AeroDesignWorks – Fertigung

Development and series production of highly efficient turbojet propulsion systems for UAVs, target platforms and guided missile systems

AeroDesignWorks Logo

AeroDesignWorks GmbH

CologneNew on Amplifa

GmbHLegal form
DLR spin-offSpin-off from the German Aerospace Center
2026Acquisition by MTU Aero Engines
up to 10 kNCovered thrust classes (product line)
Series productionB300 engine series in industrial production

An MTU Aero Engines Company – Small Engines from Cologne

The AeroDesignWorks GmbH (ADW) is a spin-off from the German Aerospace Center (DLR), based in Cologne, and develops and manufactures highly efficient turbojet propulsion systems for unmanned aerial vehicles, target platforms and guided missile systems. Since 2026, the company has been part of MTU Aero Engines AG, expanding MTU's product portfolio with small engines in the range of around 500 N of thrust. ADW covers the entire value chain of modern small engines – from conceptualization through design, simulation and validation to production, assembly and final test bench runs. At the Cologne site, the propulsion systems are produced in industrial series production with a high degree of in-house manufacturing depth; the B300 series is already in series production and operationally proven, and the product line prospectively covers thrust classes up to 10 kN. In addition, the company works as a technology service provider on advanced turbomachinery such as compressors, turbines and fans, including a turbojet with an integrated starter-generator (B350STG). The quality management system is certified to DIN EN ISO 9001:2015.

Site
Köln
Processes
Turbojet engines – manufacturing and assembly (series production, incl. B300 series, B350STG), Development, engineering and manufacture of turbo components, small gas turbines and peripherals, Maintenance and servicing of turbo components, small gas turbines and peripherals, Design, simulation and optimization of turbomachinery (compressor, turbine and, Manufacture of advanced turbomachinery: fans, blowers, compressors and turbines, Test bench testing of propulsion systems (validation/certification, engine testing), Engineering and design of turbomachinery (compressors, turbines, nozzles), Simulation and optimization (aerodynamic/structural)
Materials
Turbomachinery Design, Simulation & Optimization, Prototype Development, Test Bench Testing, Maintenance & Servicing
Certificates
DIN EN ISO 9001:2015
Industries
Aerospace, UAVs/Drones, Target representation, Guided missile systems (civil and military), Model aviation, Guided missile systems (military and civilian applications)
  1. 01

    Conceptualization and thermodynamic design

  2. 02

    Design, simulation and optimization of turbomachinery

  3. 03

    Development of functional prototypes up to production readiness

  4. 04

    Manufacture of turbo components and small gas turbines

  5. 05

    Assembly

  6. 06

    Test bench testing, validation and certification

  7. 07

    Maintenance and servicing

Processes & Competencies

ENG

Turbomachinery Design

Compressor, turbine and nozzle design as well as system integration and thermodynamic design.

SIM

Simulation & Optimization

Multidisciplinary aerodynamic and structural optimization with fast iteration cycles.

PROTO

Prototype Development

Development of functional prototypes up to production readiness.

TEST

Test Bench Testing

Engine testing for validation and certification on the company's own test bench.

MRO

Maintenance & Servicing

Maintenance and servicing of turbo components, small gas turbines and peripherals.

Location

Standort Cologne

Cologne

DE

Development, Manufacturing, Assembly and Testing (Headquarters)

Lot size
Series production of relevant quantities
Materials
Turbojet engines, turbo components, turbomachinery
  • B300 turbojet series
  • B350STG turbojet with integrated starter-generator
  • Engine test bench

Propulsion Systems & Assemblies

B350STG – turbojet with integrated starter-generator
B350STG – turbojet with integrated starter-generatorSeries production · Aerospace
Diagonal compressor
Diagonal compressorDevelopment and manufacturing · Turbomachinery
Axial turbine
Axial turbineDevelopment and manufacturing · Turbomachinery
Tandem stator vane for axial compressors
Tandem stator vane for axial compressorsDevelopment · Turbomachinery
Signature-optimized engine inlet
Signature-optimized engine inletDevelopment · Engine technology

Inside the production

Propulsion for target representation and UAV
Propulsion for target representation and UAV
Technology project A800H2 (Perlan Glider)
Technology project A800H2 (Perlan Glider)

Industries

AerospaceUAVs/DronesTarget representationGuided missile systems (civil and military)Model aviationGuided missile systems (military and civilian applications)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turbojet engines – manufacturing and assembly (series production, incl. B300 series, B350STG)Assembly–––Industrial series production–
Development, engineering and manufacture of turbo components, small gas turbines and peripheralsEngineering–––––
Maintenance and servicing of turbo components, small gas turbines and peripheralsEngineering–––––
Design, simulation and optimization of turbomachinery (compressor, turbine andEngineering–––––
Manufacture of advanced turbomachinery: fans, blowers, compressors and turbinesManufacturing (Turbomachinery)–––––
Test bench testing of propulsion systems (validation/certification, engine testing)Testing–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
B300 turbojet engine series (small gas turbine, series-produced)AeroDesignWorks B300–Thrust range in the lower segment (basis of the product line), ADW prospectively covers thrust–Cologne
Turbojet with integrated starter-generatorAeroDesignWorks B350STG–––Cologne
Diagonal compressor (development/manufacturing object)AeroDesignWorks–––Cologne
Axial turbine (development/manufacturing object)AeroDesignWorks–––Cologne
Axial compressor with tandem stator vane (development/manufacturing object)AeroDesignWorks–––Cologne
Signature-optimized engine inlet (development/manufacturing object)AeroDesignWorks–––Cologne
Engine test bench––––Cologne

Additional services

Engineering and design of turbomachinery (compressors, turbines, nozzles)Simulation and optimization (aerodynamic/structural)System integration and thermodynamic designDevelopment of functional prototypes up to production readinessSeries production with high in-house manufacturing depthAssemblyTesting/Test benchMaintenance and servicing

Quality

AeroDesignWorks operates with a management system certified to DIN EN ISO 9001:2015 (certificate no. 50996-0536-QM, IMC GmbH, valid until 20.09.2028) and has its own engine test bench at the Cologne site for testing and validation.

EvidenceCologne
DIN EN ISO 9001:2015

History

  1. Gründung

    Spin-off from the German Aerospace Center (DLR); location Cologne.

  2. 2026

    Acquisition by MTU Aero Engines AG; expansion of MTU's product portfolio with small engines in the range of around 500 N of thrust.

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