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AEROPACK – Fertigung

We shape air: Packaging and molded parts made of Styrofoam, from design through mold making to series production.

AEROPACK Logo

Aeroverpackungsgesellschaft mbH

Grünstadt · GeldernNew on Amplifa

1976Founded
+20Employees
2Locations in Germany
+150Customers

About AEROPACK

AEROPACK (Aeroverpackungsgesellschaft mbH) is a family-run company founded in 1976 with more than 20 employees and two locations in Germany. The company manufactures packaging and molded parts made of Styrofoam (EPS) that are precisely tailored to the customer's product, loads and logistics. The range of services covers technical product development and design, custom mold making for complex geometries and precise fits, as well as series production of Styrofoam molded parts. In addition, Styrofoam cut-to-size pieces are produced; a dedicated product line exists for Lost Foam molded parts. The products serve as packaging and transport protection solutions, among others for the packaging industry, horticulture and the cutting industry. Production takes place at the headquarters in Grünstadt (Rhineland-Palatinate) and in Geldern (North Rhine-Westphalia).

Site
Grünstadt
Processes
Styrofoam processing / molded part production (packaging and molded parts made of Styrofoam), Mold making (custom-built tools), Technical product development / design, Series production of Styrofoam molded parts, Cut-to-size pieces (Styrofoam cut-to-size pieces), Lost Foam (product line), Technical product development, Design
Materials
Styrofoam, Styrofoam (EPS), Mold making, Styrofoam molded part production
Founded
1976
Employees
+20
Industries
Packaging industry, Horticulture, Cutting industry, Transport protection, Foundry (Lost Foam), Industries requiring transport / transport protection solutions
  1. 01

    Technical product development

  2. 02

    Design

  3. 03

    Mold making (custom-built tools)

  4. 04

    Series production of Styrofoam molded parts

  5. 05

    Cut-to-size pieces

Materials and Processes

EPS

Styrofoam (EPS)

Lightweight expanded polystyrene rigid foam as a base material for packaging, molded parts, cut-to-size pieces and Lost Foam patterns.

Formenbau

Mold making

Custom-built tools enable complex geometries, precise fits and reproducible quality in molded part production.

Formteilfertigung

Styrofoam molded part production

Series production of custom packaging and transport protection solutions with minimal material usage.

Locations

Grünstadt

DE

Production site / headquarters

Materials
Styrofoam (EPS)

Geldern

DE

Site

Materials
Styrofoam (EPS)

Products and Components

Styrofoam packaging
Styrofoam packagingMolded part production · Packaging industry
Transport protection solution
Transport protection solutionMolded part production · Cutting industry
Lost Foam molded part
Lost Foam molded partLost Foam · Foundry industry
Load carrier
Load carrierMolded part production · Logistics
Box
BoxMolded part production · Packaging industry
Horticulture molded part
Horticulture molded partMolded part production · Horticulture

Inside the production

Manufacturing site
Manufacturing site
Styrofoam molded parts
Styrofoam molded parts
Custom packaging solution
Custom packaging solution
Mold making
Mold making
Series production
Series production
Styrofoam cut-to-size pieces
Styrofoam cut-to-size pieces
Product application
Product application

Industries

Packaging industryHorticultureCutting industryTransport protectionFoundry (Lost Foam)Industries requiring transport / transport protection solutions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Styrofoam processing / molded part production (packaging and molded parts made of Styrofoam)Plastics––––Styrofoam (EPS)
Mold making (custom-built tools)Engineering––––Styrofoam (EPS)
Technical product development / designEngineering––––Styrofoam (EPS)
Series production of Styrofoam molded partsPlastics––––Styrofoam (EPS)
Cut-to-size pieces (Styrofoam cut-to-size pieces)Plastics––––Styrofoam (EPS)
Lost Foam (product line)Plastics––––Styrofoam (EPS)

Additional services

Technical product developmentDesignMold makingCustom packaging solutionsSeries production of Styrofoam molded parts

History

  1. 1976

    Founding of Aeroverpackungsgesellschaft mbH; more than 40 years of development and production of Styrofoam packaging.

  2. Establishment of the second location in Geldern.

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