
We shape air: Packaging and molded parts made of Styrofoam, from design through mold making to series production.

Aeroverpackungsgesellschaft mbH
Grünstadt · GeldernNew on Amplifa
About AEROPACK
AEROPACK (Aeroverpackungsgesellschaft mbH) is a family-run company founded in 1976 with more than 20 employees and two locations in Germany. The company manufactures packaging and molded parts made of Styrofoam (EPS) that are precisely tailored to the customer's product, loads and logistics. The range of services covers technical product development and design, custom mold making for complex geometries and precise fits, as well as series production of Styrofoam molded parts. In addition, Styrofoam cut-to-size pieces are produced; a dedicated product line exists for Lost Foam molded parts. The products serve as packaging and transport protection solutions, among others for the packaging industry, horticulture and the cutting industry. Production takes place at the headquarters in Grünstadt (Rhineland-Palatinate) and in Geldern (North Rhine-Westphalia).
- Site
- Grünstadt
- Processes
- Styrofoam processing / molded part production (packaging and molded parts made of Styrofoam), Mold making (custom-built tools), Technical product development / design, Series production of Styrofoam molded parts, Cut-to-size pieces (Styrofoam cut-to-size pieces), Lost Foam (product line), Technical product development, Design
- Materials
- Styrofoam, Styrofoam (EPS), Mold making, Styrofoam molded part production
- Founded
- 1976
- Employees
- +20
- Industries
- Packaging industry, Horticulture, Cutting industry, Transport protection, Foundry (Lost Foam), Industries requiring transport / transport protection solutions
- 01
Technical product development
- 02
Design
- 03
Mold making (custom-built tools)
- 04
Series production of Styrofoam molded parts
- 05
Cut-to-size pieces
Materials and Processes
Styrofoam (EPS)
Lightweight expanded polystyrene rigid foam as a base material for packaging, molded parts, cut-to-size pieces and Lost Foam patterns.
Mold making
Custom-built tools enable complex geometries, precise fits and reproducible quality in molded part production.
Styrofoam molded part production
Series production of custom packaging and transport protection solutions with minimal material usage.
Locations
Grünstadt
DEProduction site / headquarters
- Materials
- Styrofoam (EPS)
Geldern
DESite
- Materials
- Styrofoam (EPS)
Products and Components






Inside the production







Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Styrofoam processing / molded part production (packaging and molded parts made of Styrofoam)Plastics | – | – | – | – | Styrofoam (EPS) |
| Mold making (custom-built tools)Engineering | – | – | – | – | Styrofoam (EPS) |
| Technical product development / designEngineering | – | – | – | – | Styrofoam (EPS) |
| Series production of Styrofoam molded partsPlastics | – | – | – | – | Styrofoam (EPS) |
| Cut-to-size pieces (Styrofoam cut-to-size pieces)Plastics | – | – | – | – | Styrofoam (EPS) |
| Lost Foam (product line)Plastics | – | – | – | – | Styrofoam (EPS) |
Additional services
History
- 1976
Founding of Aeroverpackungsgesellschaft mbH; more than 40 years of development and production of Styrofoam packaging.
Establishment of the second location in Geldern.