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AERZEN – Fertigung

Developing and manufacturing blowers, screw compressors and turbo compressors for gas, compressed air and vacuum since 1864.

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Aerzener Maschinenfabrik GmbH

Aerzen · Hameln · Emmerthal · Leipzig · Oberhausen · Rinteln · Adelsdorf · Saarlouis-Fraulautern · Duiven (NL)New on Amplifa

1864Founded
approx. 2,600Employees worldwide (AERZEN Group)
> 50Subsidiaries worldwide
approx. €664 millionAnnual revenue (AERZEN Group)
approx. 83%Export share

Expertise in blower and compressor technology since 1864

Aerzener Maschinenfabrik GmbH (AERZEN) has been developing and manufacturing machines for conveying and compressing gases and air since 1864. The product range includes rotary lobe blowers (Positive Displacement Blowers), screw compressors (oil-lubricated and oil-free), screw blowers (Screw Blower), oil-free high-speed turbo blowers as well as process gas blowers, compressors and gas boosters, onshore and offshore, in machine or container design. The portfolio is complemented by control and monitoring technology (AERtronic, AERsmart, AERprogress, Webview), engineering services such as process sizing, FEM and acoustic calculations, HAZOP studies as well as retrofit with 3D laser scanning, plus service, rental of oil-free units and machine diagnostics. Customers come from industries such as wastewater/water treatment, chemicals and petrochemicals, oil and gas, energy, steel, cement, biogas, refrigeration technology and pneumatic conveying. The headquarters with production is located in Aerzen near Hameln (Lower Saxony), with further locations in Germany and more than 50 subsidiaries worldwide. The group generates annual revenue of around €664 million with an export share of approximately 83%.

Site
Aerzen
Processes
Design, development and production of blowers (Positive Displacement Blowers), Screw compressors – development and manufacturing since 1943, oil-lubricated (SI, Screw Blower (package unit, combination of blower and compressor technology), Oil-free high speed turbo blowers, Process gas solutions: compression/conveying of process gases (process gas blowers, compressors,, Engineering services: process data sizing (drive power, cooling requirements), FEM analysis,, Retrofit and revamp, design and electrical engineering incl. instrumentation and control, plant, ATEX-compliant design of blowers, rotary lobe compressors and screw compressors in accordance with
Materials
Process Gas Blower Series GR, Process Gas Blower Series GQ, Low-Pressure Gas Booster Series GMD, High-Pressure Gas Booster Series GM-HP, Turbo Compressor CC-Type, Oil-Free Screw Compressor Series VRA, Oil-Lubricated Screw Compressor Series VMY, Oil-Lubricated Screw Compressor SI Series
Certificates
DIN EN ISO 9001:2015, ISO 14001:2015, ISO 45001, ISO 50001, ISO 22000, DIN ISO 27001, ISO 9001, ISO 14001, ISO 27001, ATEX Directive 2014/34/EU (Zone 1/2), Saudi Aramco Plant Approval
Founded
1864
Employees
approx. 2,500–2,600
Industries
Wastewater/water treatment, Chemicals and petrochemicals, Oil and gas, Process gas technology, Energy, Steel/iron (DRI)
  1. 01

    Engineering and process design

  2. 02

    Design and manufacturing

  3. 03

    Control and monitoring technology

  4. 04

    Assembly of package units

  5. 05

    Commissioning and field service

  6. 06

    Machine diagnostics and maintenance

  7. 07

    Spare parts supply and rental

Product groups and processes

GR

Process Gas Blower Series GR

Rotary lobe blowers for process gases at 150–1,500 mbar Δp and 90–36,000 m³/h.

GQ

Process Gas Blower Series GQ

Rotary lobe blowers with volume flows from 910 to 104,000 m³/h at 150–1,500 mbar Δp.

GMD

Low-Pressure Gas Booster Series GMD

Gas boosters for 150–1,000 mbar Δp and 30–11,000 m³/h.

GM-HP

High-Pressure Gas Booster Series GM-HP

Gas boosters for 150–2,000 mbar Δp and 50–38,000 m³/h.

CC

Turbo Compressor CC-Type

Turbo compressor for pressures up to 300,000 mbar Δp and volume flows up to 350,000 m³/h.

VRA

Oil-Free Screw Compressor Series VRA

For process, aggressive and neutral gases at 1,500–25,000 mbar Δp and 380–75,000 m³/h.

VMY

Oil-Lubricated Screw Compressor Series VMY

For process gases at 3,000–20,000 mbar Δp and 190–23,000 m³/h.

SI

Oil-Lubricated Screw Compressor SI Series

Compressors with PM motor up to 13 bar for compressed air applications.

DS

Oil-Free 2-Stage Screw Compressor DS Series

Oil-free screw compressors up to 10.5 bar for high-purity compressed air.

Products

Positive Displacement Blower
Positive Displacement BlowerRotary lobe technology · Wastewater/process gases
Screw Blower
Screw BlowerScrew blower package unit · Process air
Turbo Blower
Turbo BlowerOil-free high-speed turbo technology · Wastewater treatment
Screw Compressor Series VRA
Screw Compressor Series VRAOil-free process gas compression · Chemicals
AERtronic Control Technology
AERtronic Control TechnologyMachine control · Plant automation

Inside the production

160 years of AERZEN
160 years of AERZEN
Applications of AERZEN technology
Applications of AERZEN technology
Delta Blower series
Delta Blower series
Delta Hybrid series
Delta Hybrid series
AERZEN Rental Solutions
AERZEN Rental Solutions
AERZEN worldwide
AERZEN worldwide

Industries

Wastewater/water treatmentChemicals and petrochemicalsOil and gasProcess gas technologyEnergySteel/iron (DRI)Industrial gasesRefrigeration technologyCementFood and pharmaceuticalsBiogas/biomethanePneumatic conveyingProcess gas technologyIndustrial gases

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design, development and production of blowers (Positive Displacement Blowers)Engineering–––––
Screw compressors – development and manufacturing since 1943, oil-lubricated (SIEngineering–––––
Screw Blower (package unit, combination of blower and compressor technology)Engineering–––––
Oil-free high speed turbo blowersEngineering–––––
Process gas solutions: compression/conveying of process gases (process gas blowers, compressors,Engineering–––––
Engineering services: process data sizing (drive power, cooling requirements), FEM analysis,Engineering–––––
Retrofit and revamp, design and electrical engineering incl. instrumentation and control, plantEngineering–––––
ATEX-compliant design of blowers, rotary lobe compressors and screw compressors in accordance withEngineering–––––
Control/monitoring technology: AERtronic machine control, AERtronic Master, AERsmart,Engineering–––––
Machine diagnostics: vibration measurement (mobile and stationary/online), temperature and speedTesting–––––
Service: inspection, maintenance, repair, overhaul, commissioning, spare parts supply,Assembly–––––
Rental of 100% oil-free blowers and screw compressors, pressure range -700 to 10Assembly–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Positive Displacement Blower / Process Gas Blower Series GRAERZEN Series GR–Δp 150 to 1,500 mbar; volume flow 90 to 36,000 m³/h––
Positive Displacement Blower / Process Gas Blower Series GQAERZEN Series GQ–Δp 150 to 1,500 mbar; volume flow 910 to 104,000 m³/h––
Low-Pressure Gas Booster Series GMDAERZEN Series GMD–Δp 150 to 1,000 mbar; volume flow 30 to 11,000 m³/h––
High-Pressure Gas Booster Series GM-HPAERZEN Series GM-HP–Δp 150 to 2,000 mbar; volume flow 50 to 38,000 m³/h––
Turbo CompressorAERZEN CC-Type Compressor–Δp 0 to 300,000 mbar; volume flow 0 to 350,000 m³/h––
Oil-free screw compressor (process gas)AERZEN Series VRA–Δp 1,500 to 25,000 mbar; volume flow 380 to 75,000 m³/h––
Oil-lubricated screw compressor (process gas)AERZEN Series VMY–Δp 3,000 to 20,000 mbar; volume flow 190 to 23,000 m³/h––
Oil-lubricated screw compressor with PM motorAERZEN SI Series–up to 13 bar––
2-stage oil-free screw compressorAERZEN DS Series–up to 10.5 bar––

Additional services

Machine Diagnosis (vibration analysis, DRTM)Field Service (commissioning, inspection, maintenance, repair)Service contracts & warranty extensionsGenuine AERZEN spare parts & service kitsRental of blowers and screw compressors (AERZEN Rental Solutions)Control technology (AERtronic, AERsmart, AERtronic Master, AERprogress, Webview)Process Gas Engineering (planning, project management, commissioning, SIL systems)AERauditTrainingATEX solutionsRevamp with 3D laser scanning

Reference customers

BASF AntwerpLeibniz University Hannover (compressed air supply for energy research in Garbsen)Kelheim FibresSaudi Aramco (Plant Approval)

Quality and certification

The business processes are certified to DIN EN ISO 9001, ISO 14001, ISO 45001, ISO 50001, ISO 22000 and ISO 27001 (DNV). For condition monitoring, AERZEN offers vibration and pulsation measurements in accordance with VDI 3836 / DIN ISO 10816-1/3 as well as Delta Real-Time Monitoring (DRTM).

EvidenceAerzen
ISO 9001
ISO 14001
ISO 45001
ISO 50001
ISO 22000
ISO 27001
ATEX Directive 2014/34/EU (Zone 1/2)
Saudi Aramco Plant Approval

History

  1. 1864

    Founding of Aerzener Maschinenfabrik.

  2. 1868

    Production of the first blowers using the Roots principle by Wilhelm Meyer as the first on the continent.

  3. 1943

    Start of the continuous further development of the screw compressor.

  4. 1968

    Founding of the first foreign subsidiary Aerzen France by Hasso Heller.

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