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AERZEN – Fertigung

Oil-free blowers, screw compressors and turbo compressors for air, process gases and vacuum.

AERZEN Logo

Aerzener Maschinenfabrik GmbH

Aerzen · Rinteln · Emmerthal · Hameln · Leipzig · Oberhausen · Duiven (NL) · Langley Mill (GB) · Atlanta (US) · Santa María Rayón (MX) · Chon Buri (TH) · Saint Marcel Les Valence (FR) · Ras AlNew on Amplifa

1864Founded
approx. 2,600Employees worldwide
approx. €664 millionAnnual revenue (AERZEN Group)
approx. 83%Export share
more than 50Subsidiaries worldwide

Compressor and blower technology since 1864

Aerzener Maschinenfabrik GmbH, headquartered in Aerzen (Lower Saxony), was founded in 1864 and has been producing blowers since 1868. The company manufactures and develops oil-free rotary lobe blowers (GR, GQ series), screw compressors (VRA, VMY series), turbo compressors (CC-Type), gas boosters (GMD, GM-HP) as well as turbo blowers for air, process gases, aggressive and neutral gases – from vacuum to 10 bar and volume flows up to 350,000 m³/h. The portfolio is complemented by control technology (AERtronic, AERsmart, AERprocess, Webview), engineering and project management including HAZOP, FEM analysis and acoustic calculations, 3D laser scanning, and ATEX solutions for explosion-hazardous areas of zones 0–22. Through the AERZEN Rental Solutions division, oil-free blowers and screw compressors are rented out (approx. 150 units, depots in Europe and North America), complemented by a 24/7 emergency service, field service, machine diagnostics and vibration measurement according to VDI 3836 as well as condition monitoring (DRTM). Key industries are water and wastewater treatment, chemicals and process technology, petrochemicals, oil and gas, compressed air technology, iron and steel, cement, biogas, marine and energy technology. With around 2,600 employees, revenue of approx. €664 million (AERZEN Group), more than 50 subsidiaries and an export share of approx. 83%, the company serves customers in over 100 countries.

Site
Aerzen
Processes
Rental of oil-free compressors and blowers (Blowers & Screw Compressors), Machine diagnostics / vibration measurement (mobile & stationary, online monitoring), Vibration, temperature and speed measurement according to VDI 3836 (DIN ISO 10816-1/3), FFT analysis, Process gas engineering (basic engineering, project management, commissioning, HAZOP, FEM analysis,, Service: maintenance, repair, overhaul, spare parts, modernization/retrofit, ATEX solutions for explosion-hazardous areas (zone 0-22), 3D laser scanning and revamp/system planning, Rental of oil-free blowers and screw compressors (Rental)
Materials
Process gas blowers GR series (rotary lobe), Process gas blowers GQ series (rotary lobe), Turbo compressor CC-Type (integrally geared), Oil-free screw compressor VRA series, Oil-lubricated screw compressor VMY series, Low-pressure gas booster GMD series, High-pressure gas booster GM-HP series, ATEX solutions (zone 0–22)
Certificates
DIN EN ISO 9001:2015, ISO 14001:2015, ISO 45001, ISO 50001, ISO 22000, DIN ISO 27001, Lloyd's Register (ship classification), Saudi Aramco Plant Approval, ISO 9001, ISO 14001, ISO 27001
Founded
1864
Employees
2600
Industries
Water and wastewater treatment, Compressed air technology, Chemicals and process technology, Petrochemicals, Oil and gas, Process gas technology
  1. 01

    Engineering and design (process gas, HAZOP, FEM)

  2. 02

    Production of blowers, compressors and gas boosters

  3. 03

    Control technology (AERtronic, AERsmart)

  4. 04

    Commissioning and field service

  5. 05

    Machine diagnostics and condition monitoring (DRTM)

  6. 06

    Rental (AERZEN Rental Solutions)

  7. 07

    Genuine spare parts and service kits

  8. 08

    Modernization/retrofit and 3D laser scanning

Technologies and media

GR

Process gas blowers GR series (rotary lobe)

Rotary lobe blowers for process gases with Δp 150–1,500 mbar and volume flows of 90–36,000 m³/h.

GQ

Process gas blowers GQ series (rotary lobe)

Rotary lobe blowers for process gases with Δp 150–1,500 mbar and volume flows of 910–104,000 m³/h.

CC

Turbo compressor CC-Type (integrally geared)

Turbo compressors according to API 617, API 672, ASME and DIN for process gases and air with Δp up to 300,000 mbar and up to 350,000 m³/h.

VRA

Oil-free screw compressor VRA series

Oil-free screw compressor for process gases, aggressive gases, air and neutral gases with Δp 1,500–25,000 mbar.

VMY

Oil-lubricated screw compressor VMY series

Oil-lubricated screw compressor for process gases with Δp 3,000–20,000 mbar and 190–23,000 m³/h.

GMD

Low-pressure gas booster GMD series

Gas booster for process gases with Δp 150–1,000 mbar and 30–11,000 m³/h.

GM-HP

High-pressure gas booster GM-HP series

Gas booster for process gases with Δp 150–2,000 mbar and 50–38,000 m³/h.

ATEX

ATEX solutions (zone 0–22)

Machines for explosion-hazardous areas according to Directive 2014/34/EU and EN 1012-3.

DRTM

Delta Real-Time Monitoring

Stationary online monitoring of vibration, temperature and speed for early detection of bearing wear.

Machines and components

Oil-free blowers and screw compressors for chemical and process technology
Oil-free blowers and screw compressors for chemical and process technologyProcess gas technology · Chemicals
Rental blowers and compressors for wastewater treatment
Rental blowers and compressors for wastewater treatmentRental · Water/Wastewater
Rental compressors for compressed air applications
Rental compressors for compressed air applicationsRental · Compressed air technology
Compressor technology for pneumatic conveying
Compressor technology for pneumatic conveyingProcess air · Pneumatic conveying
Delta Real-Time Monitoring (DRTM) – condition monitoring
Delta Real-Time Monitoring (DRTM) – condition monitoringMachine diagnostics · Testing

Inside the production

AERZEN Rental Solutions – rental fleet of oil-free compressors
AERZEN Rental Solutions – rental fleet of oil-free compressors
Mobile machine diagnostics with vibration measurement
Mobile machine diagnostics with vibration measurement
Vibration, temperature and speed measurement according to VDI 3836
Vibration, temperature and speed measurement according to VDI 3836
Acoustic assessments of compressor systems
Acoustic assessments of compressor systems
Training for operation and maintenance
Training for operation and maintenance
Service coverage worldwide
Service coverage worldwide

Industries

Water and wastewater treatmentCompressed air technologyChemicals and process technologyPetrochemicalsOil and gasProcess gas technologyIron and steel (DRI)Energy/Energy transitionIndustrial gasesRefrigeration technologyFood and pharmaceuticalsCementBiogas/BiomethaneShipbuilding/MarinePneumatic conveying

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rental of oil-free compressors and blowers (Blowers & Screw Compressors)Engineering––––Air, Process gases, Neutral gases
Machine diagnostics / vibration measurement (mobile & stationary, online monitoring)Testing–––––
Vibration, temperature and speed measurement according to VDI 3836 (DIN ISO 10816-1/3), FFT analysisTesting–––––
Process gas engineering (basic engineering, project management, commissioning, HAZOP, FEM analysis,Engineering––––Process gases
Service: maintenance, repair, overhaul, spare parts, modernization/retrofitAssembly–––––
ATEX solutions for explosion-hazardous areas (zone 0-22)Engineering––––Gases, Dusts
3D laser scanning and revamp/system planningEngineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Process gas blower (Positive Displacement Blower) Series GRAERZEN GR–Δp 150-1,500 mbar, volume flow 90-36,000 m³/h, medium process gases––
Process gas blower (Positive Displacement Blower) Series GQAERZEN GQ–Δp 150-1,500 mbar, volume flow 910-104,000 m³/h, medium process gases––
Turbo compressor (Integrally Geared Compressor) CC-TypeAERZEN CC-Type–Δp 0-300,000 mbar, volume flow 0-350,000 m³/h, process gases/air; API 617, API 672, ASME, DIN––
Oil-free screw compressor Series VRAAERZEN VRA–Δp 1,500-25,000 mbar, volume flow 380-75,000 m³/h, process gases/aggressive gases/air/neutral gases––
Oil-lubricated screw compressor Series VMYAERZEN VMY–Δp 3,000-20,000 mbar, volume flow 190-23,000 m³/h, process gases––
Low-pressure gas booster (Low Pressure Gas Booster) Series GMDAERZEN GMD–Δp 150-1,000 mbar, volume flow 30-11,000 m³/h, process gases––
High-pressure gas booster (High Pressure Gas Booster) Series GM-HPAERZEN GM-HP–Δp 150-2,000 mbar, volume flow 50-38,000 m³/h, process gases––
Turbo blower on trailer (rental unit)AERZEN–Pressure boost up to 700 mbar (g)––
Blower units and vacuum pumps (rental units)AERZEN150 unitsVacuum -700 to 1,350 mbar (g); fleet: -650 mbar to 10 bar(g), up to 350,000 m³/h–Depots Europe and North America
Package control AERtronic / AERsmart / AERprogress (Control Technology)AERZEN AERtronic–Control/regulation Delta Blower, Delta Hybrid, Delta Screw; MODBUS RTU/TCP, EtherNet/IP, PROFIBUS––

Additional services

Rental of oil-free blowers and screw compressors (Rental)24/7 emergency serviceField service (commissioning, inspection, maintenance, repair)Service contracts and warranty extensionsGenuine spare parts and service kitsMachine diagnostics / vibration measurement / condition monitoring (DRTM)Control technology (AERtronic, AERsmart, AERtronic Master, AERprocess, AERprogress, Webview)Engineering and project management (process gas)3D laser scanning / revampAERauditTrainingPay-per-useContingency planning

Reference customers

BASF AntwerpLeibniz Universität HannoverKelheim Fibres

Quality and certification

The business processes are certified according to DIN EN ISO 9001, ISO 14001, ISO 45001, ISO 50001, ISO 22000 and ISO 27001. For machine diagnostics, vibration, temperature and speed measurements according to VDI 3836 (DIN ISO 10816-1/3) with FFT analysis as well as mobile and stationary monitoring systems are used.

EvidenceAerzen
ISO 9001
ISO 14001
ISO 45001
ISO 50001
ISO 22000
ISO 27001
Lloyd's Register (ship classification)
Saudi Aramco Plant Approval

Company history

  1. 1864

    Foundation of Aerzener Maschinenfabrik

  2. 1868

    Production of the first blowers

  3. 1968

    Foundation of the first foreign subsidiary Aerzen France by Hasso Heller

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