Large-scale machining of assemblies for mechanical and plant engineering, unit weights up to 100 tonnes
AGL Maschinenbau GmbH
LengenfeldNew on Amplifa
About AGL Maschinenbau GmbH
AGL Maschinenbau GmbH is a family-owned company founded in 1997 and based in Lengenfeld in Saxony, specializing in the machining of large parts and assemblies for mechanical and plant engineering. Complex components such as large gearboxes, large turbines and heavy press parts with unit weights of up to 100 tonnes are manufactured. The value chain covers the procurement of flame-cut and welded blanks, machining by milling and drilling on high-performance boring machines, sub- and final assembly, and surface finishing for corrosion protection. The offering is complemented by transport organization including heavy haulage and a quality assurance system with manufacturing-accompanying inspection reports. Materials such as steel, stainless steel, cast iron and aluminium are machined. The certified quality management system according to ISO 9001:2015 and the annual geometry verification of the entire machine park ensure the dimensional accuracy of the products.
- Site
- Lengenfeld
- Processes
- Machining of large parts (milling, drilling), Complete solution incl. procurement of flame-cut and welded parts (blank procurement), Assembly (sub- or final assembly, complete assembly), Surface finishing (corrosion protection, protective coating, painting, via suppliers), Logistics (transport, heavy haulage), Quality assurance (inspection reports, measuring equipment), Blank procurement (flame-cut and welded parts), Machining of large parts up to 100 t
- Materials
- Steel, Stainless steel, Cast iron, Aluminium
- Certificates
- ISO 9001:2015, ISO 9001:2015 (TÜV SÜD, No. 12 100 21540 TMS)
- Founded
- 1997
- Industries
- Mechanical and plant engineering
- 01
Blank procurement (flame-cut and welded parts)
- 02
Machining (milling, drilling)
- 03
Surface finishing
- 04
Assembly
- 05
Quality assurance
- 06
Logistics/heavy haulage
Materials and Processes
Steel
Machining of large components and assemblies in mechanical and plant engineering.
Stainless steel
Used for demanding, corrosion-exposed large components.
Cast iron
Machining of castings, e.g. for gearbox and press components.
Aluminium
Light-metal machining within the large-part spectrum.
Locations
Lengenfeld
DEHeadquarters / Manufacturing (large-scale machining)
- Part weight / size
- up to 100 t unit weight
- Lot size
- Single parts and large parts
- Materials
- Steel, stainless steel, cast iron, aluminium
- Boring machine Skoda HCW2-200 (X 20,000 mm, rotary table 4 m × 4 m, max. 100 t)
- Boring machine Skoda HCW2-180 (X 15,000 mm, rotary table 3 m × 2.5 m, max. 40 t)
- Boring machine Fermat WRF 150 (X 8,000 mm, rotary table 2.4 m × 2.0 m, max. 20 t)
- Tool presetter (measuring range 1,000 × 1,000 mm)
Components and Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machining of large parts (milling, drilling)Machining | – | – | 100 tonnes | – | Steel, Stainless steel, Cast iron, Aluminium |
| Complete solution incl. procurement of flame-cut and welded parts (blank procurement)Engineering | – | – | – | – | – |
| Assembly (sub- or final assembly, complete assembly)Assembly | – | – | – | – | – |
| Surface finishing (corrosion protection, protective coating, painting, via suppliers)Surface | – | – | – | – | – |
| Logistics (transport, heavy haulage)Engineering | – | – | – | – | – |
| Quality assurance (inspection reports, measuring equipment)Testing | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Boring machine | Skoda HCW2-200 | 1 | Travel X 20,000 mm, Y 5,500 mm, Z 1,300 mm, W 1,200 mm; rotary table 1: 4 m x 4 m (max. 100 | – | Lengenfeld |
| Boring machine | Skoda HCW2-180 | 1 | Travel X 15,000 mm, Y 4,000 mm, Z 1,300 mm, W 1,000 mm; rotary table 3 m x 2.5 m (max. 40 tonnes) | – | Lengenfeld |
| Boring machine | Fermat WRF 150 | 1 | Travel X 8,000 mm, Y 3,000 mm, Z 1,000 mm, W 730 mm; rotary table 2.4 m x 2.0 m (max. 20 tonnes) | – | Lengenfeld |
| Tool presetter | – | 1 | Measuring range 1000 mm x 1000 mm | – | Lengenfeld |
Additional services
Quality
All quality-relevant dimensions are documented in a manufacturing-accompanying inspection report and delivered with the shipment. The annual verification of the geometry of the entire machine park ensures dimensional accuracy; the use of state-of-the-art tools and measuring equipment including a tool presetter is part of the process.
| Evidence | Lengenfeld |
|---|---|
| ISO 9001:2015 (TÜV SÜD, No. 12 100 21540 TMS) |
History
- 1997
Founding of AGL Maschinenbau GmbH as a family-owned company; development from a small business to a service provider for the machining of large parts