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Manufacturer of custom hinges and hinge systems for small and medium-sized series

AH

AHA Automobilscharniere Hasten GmbH + Co. KG

RemscheidNew on Amplifa

1994Founded
80Employees
RemscheidLocation

About us

AHA Automobilscharniere Hasten GmbH + Co. KG, founded in 1994, is a manufacturer of hinges and hinge systems with its headquarters and production in Remscheid. The focus is on the development and production of individual, customer-specific solutions for small and medium-sized series; in addition, a standard programme is offered ex stock. The design department works with the CAD systems CATIA V5 and SOLIDWORKS, and in-house toolmaking enables short delivery times. Manufacturing comprises machining of steel profiles as well as forged and cast parts, chipless production, stamping up to 8 mm material thickness and forming up to 12 mm material thickness. Materials are hot-rolled unalloyed structural steels, stainless steel, malleable cast iron (GTW), aluminium die casting and zinc die casting. Customers come from the automotive and commercial vehicle industries as well as agricultural and construction machinery engineering, including BOMAG, MAN, Daimler, DAF, Volvo, AGCO-Fendt, AKG and Fritzmeier.

Site
Remscheid
Processes
Machining of steel profiles, Machining of forged and cast parts, Chipless production, Stamping, Forming, Development/hinge design (CAD), In-house toolmaking, Hinge production / customer-specific custom series
Materials
Hot-rolled unalloyed structural steels, Stainless steel, Unalloyed structural steels, Malleable cast iron, Aluminium die casting, Zinc die casting, S235JR, Aluminium
Certificates
DIN ISO 9001, ISO 9001
Founded
1994
Employees
80
Industries
Automotive industry, Commercial vehicles, Agricultural machinery/Agricultural technology, Construction machinery
  1. 01

    Development and design (CAD)

  2. 02

    In-house toolmaking

  3. 03

    Machining / stamping / forming / chipless production

  4. 04

    Process-accompanying inspections

  5. 05

    Assembly and series production

Materials & Processes

S235JR

Hot-rolled unalloyed structural steels (EN 10025)

Standard material of the hinge programme, e.g. S235JR (St 37-2), descaled.

1.4301

Stainless steel X5CrNi18-10

Material for stainless steel versions of the standard programme.

GTW

Malleable cast iron

Material for machined forged and cast parts.

GD-Al

Aluminium die casting

Material for machined cast parts.

GD-Zn

Zinc die casting

Material for machined cast parts.

Stanzen

Stamping up to 8 mm material thickness

Forming process for sheet-metal components of the hinges.

Umformen

Forming up to 12 mm material thickness

Chipless production for hinge components.

Locations

Remscheid

DE

Headquarters and production

Lot size
Small and medium-sized series, custom series
Materials
Structural steels, stainless steel, malleable cast iron, aluminium and zinc die casting

Industries

Automotive industryCommercial vehiclesAgricultural machinery/Agricultural technologyConstruction machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining of steel profilesMachining––––Hot-rolled unalloyed structural steels, Stainless steel
Machining of forged and cast partsMachining––––Unalloyed structural steels, Malleable cast iron (GTW), Aluminium die casting, Zinc die casting
Chipless productionForming–––––
StampingForming–––––
FormingForming–––––
Development/hinge design (CAD)Engineering–––––
In-house toolmakingEngineering–––––
Hinge production / customer-specific custom seriesAssembly–––small series – medium-sized series–
Stamping up to 8 mm material thicknessForming–8 mm (material thickness)–––
Forming up to 12 mm material thicknessForming–12 mm (material thickness)–––
Process-accompanying inspectionsTesting–––––

Additional services

Machining of steel profiles (hot-rolled structural steels, stainless steel)Machining of forged and cast parts (structural steels, malleable cast iron GTW, aluminium dieChipless productionStamping up to 8 mm material thicknessForming up to 12 mm material thicknessIn-house toolmakingProject planning and order processing with project managerProcess-accompanying inspections / quality managementCustomer service and consultingPatented AHA Komfort Stop hinge system with integrated door checkStandard programme ex stock, custom series

Reference customers

BOMAGMANDaimlerDAFVOLVOAGCO-FendtAKGFritzmeier

Quality

Process-accompanying inspections with precise measurement results ensure the dimensional accuracy of all hinge components. Quality management is certified to DIN ISO 9001.

EvidenceRemscheid
ISO 9001

History

  1. 1994

    Foundation of AHA Automobilscharniere Hasten

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