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AIRCREW – Fertigung

Development, manufacture and testing of parachute training equipment such as Cargo Dummies and Bundle Weights.

AIRCREW Logo

AIRCREW – Frank Carreras

Reichersbeuern · EgglkofenNew on Amplifa

1991Founded
25–80 kgWeight range of training loads
±3 %Weight tolerance of training dummy
CC939N-CAGE number

About AIRCREW

AIRCREW was co-founded in 1991 by Frank Carreras and operates internationally as a skydiving school and provider of military and government training. In addition to training, the company offers the development and testing of parachute equipment and accessories according to customer requirements. The product range includes training tools such as the AIRCREW® Training Passenger Dummy "Rubbert", AIRCREW® Cargo Dummies, Bundle Weights, TTB Weight Systems as well as Skid Rails, NavCon and the Freesky GH-1 helmet. The training loads are manufactured to customer specifications; the training dummies are made of SBR or EPDM plastic, weigh between 25 and 80 kg depending on the model (tolerance ±3 %) and are buoyant and shock-resistant up to terminal velocity. AIRCREW uses a network of partners for design, manufacture and testing and supplies customers, among others in North America, via dealers on request. The company is managed by Frank Carreras, who also works as a certified expert for parachuting (member of the VdL).

Site
Reichersbeuern
Processes
Development and testing of parachute equipment and accessories according to customer requirements, Design, manufacture and testing of special equipment (training dummies, Bundle Weights, TTB Weight, Skydiving training (Tandem, AFF, beginners), Military and government training, UPT Tandem Examiner Course, Tandem pilot training, Advertising & events / demo jumps, Aerial stunts (e.g. film shoots, BASE)
Materials
SBR, EPDM, SBR (styrene-butadiene rubber)
Certificates
NSN numbers available
Founded
1991
Industries
Skydiving, Military & Government, Advertising/Film/Events
  1. 01

    Customer requirements & consulting

  2. 02

    Design (via partner network)

  3. 03

    Manufacture & assembly

  4. 04

    Testing (including skydiving jumps, terminal velocity)

  5. 05

    Delivery

Materials & Construction

SBR

SBR (styrene-butadiene rubber)

Used in the Training Passenger Dummy "Rubbert" in several weight classes.

EPDM

EPDM

Material variant of the training dummy (model APD-60-EPDM).

Locations

Reichersbeuern

DE

Business address AIRCREW / AIRCREW Military

Part weight / size
up to 80 kg (Cargo Dummy)
Lot size
customer-specific manufacturing
Materials
SBR, EPDM

Egglkofen

DE

Location (footer address)

Products

AIRCREW® Cargo Dummy 80 kg
AIRCREW® Cargo Dummy 80 kgPlastic manufacturing · Military & Government
AIRCREW® Bundle Weight 32 kg
AIRCREW® Bundle Weight 32 kgPlastic manufacturing · Military & Government
AIRCREW® Training Passenger Dummy "Rubbert" (SBR)
AIRCREW® Training Passenger Dummy "Rubbert" (SBR)Plastic manufacturing · Skydiving
Training Passenger Dummy "Rubbert" (EPDM)
Training Passenger Dummy "Rubbert" (EPDM)Plastic manufacturing · Skydiving

Inside the production

AIRCREW® Cargo Dummy in freefall
AIRCREW® Cargo Dummy in freefall
Buoyant AIRCREW® Cargo Dummy
Buoyant AIRCREW® Cargo Dummy
AIRCREW® Bundle Weight
AIRCREW® Bundle Weight
Training dummy TD1
Training dummy TD1
Manufacturing/Equipment
Manufacturing/Equipment

Industries

SkydivingMilitary & GovernmentAdvertising/Film/Events

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and testing of parachute equipment and accessories according to customer requirementsEngineering–––––
Design, manufacture and testing of special equipment (training dummies, Bundle Weights, TTB WeightEngineering±3 % (weight of training dummy)–25 kg – 80 kg–SBR, EPDM

Additional services

Skydiving training (Tandem, AFF, beginners)Military and government trainingUPT Tandem Examiner CourseTandem pilot trainingAdvertising & events / demo jumpsAerial stunts (e.g. film shoots, BASE)Expert reports (skydiving)ConsultingDevelopment & testing of parachute equipmentSightseeing flightsLicense service (examination jumps, license recognition)Site surveys for off-site landingsProducts: training dummies, Cargo Dummies, Bundle Weights, TTB Weight Systems, Skid Rails, NavCon

Quality & Testing

Training dummies are specified with a ±3 % weight tolerance; the Cargo Dummy is tested for loads at terminal velocity. Further testing equipment is not documented.

EvidenceReichersbeuern
NSN numbers available

History

  1. 1988

    Frank Carreras begins skydiving on 08.08.1988.

  2. 1989

    Carreras becomes Germany's youngest AFF instructor at the time and a full-time jump instructor.

  3. 1991

    Frank Carreras co-founds AIRCREW.

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