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AIRTEC – Fertigung

AIRTEC manufactures pneumatic control and drive technology, valves, cylinders, piston valves as well as drilling and tapping units.

AIRTEC Logo

AIRTEC Pneumatic GmbH

Kronberg im Taunus · ReutlingenNew on Amplifa

1975Founded
250Employees
2Sites in Germany
30,000+Products in the Range
3,200Projects Realized

About AIRTEC Pneumatic

AIRTEC Pneumatic GmbH has been developing and manufacturing pneumatic control and drive technology since 1975 at its Kronberg im Taunus site and at its technology and manufacturing center in Reutlingen. The product range comprises more than 30,000 items: electrically, pneumatically and mechanically actuated valves, valve terminals with 3 to 24 stations, tie-rod cylinders and rodless cylinders, function valves, proportional pressure control valves and electronic pressure switches, compressed air preparation, fittings as well as drilling feed and tapping units of the SELFEEDER brand. Under the name ROCKY, piston valves are also distributed for the tire, rubber and plastics industry. In addition to its standard range, the mid-sized family-owned company develops customer-specific solutions ("Solutions in Motion") from concept through prototype to series production, including functional and performance testing and CAD data provision. Manufacturing is carried out, among other things, in aluminium, steel, stainless steel and brass; as a mid-sized manufacturer, AIRTEC serves industries ranging from industrial automation and robotics to aerospace and is present worldwide with subsidiaries, representatives and service points.

Site
Kronberg
Processes
Electrically actuated valves (solenoid, Namur, ATEX, ISO valves), Pneumatically actuated valves, Mechanically actuated valves, Valve terminals (3 to 24 stations, 3/2-, 5/2-, 5/3-way), Rodless cylinders (e.g. ZX series, ATEX zones 1+2, max. 1 m/s), Function valves, Proportional pressure control valves (e.g. 82-EPV, control ranges 0.05–9 bar), Electronic pressure switches (e.g. 82-DPS, −1 to 10 bar or up to 20 bar)
Materials
Stainless steel, Steel, Aluminium (anodized), Nickel-plated brass, NBR (seals), Teflon®, Carbon Teflon®, Klüber Paraliq P460 (lubrication)
Certificates
ISO 9001:2015, ISO 9001
Founded
1975
Employees
250
Industries
Industrial Automation, Robotics, Aerospace, Tire Industry, Plastics and Rubber Industry, Special Machinery
  1. 01

    Development and Engineering (CAD)

  2. 02

    Prototype Construction

  3. 03

    Manufacturing (Machining/Assembly)

  4. 04

    Functional and Performance Testing

  5. 05

    Series Production and Delivery

Materials and Processes

Al

Aluminium (anodized)

Housing material for valves and proportional pressure control valves, anodized for corrosion protection.

St

Steel

Used in valve internal parts and as machining material for drilling feed units up to 28 mm drilling diameter.

VA

Stainless steel

Housings, seats, spindles and flanges of the ROCKY piston valves as well as stainless valve internal parts.

Ms

Nickel-plated brass

Material for pressure switch and valve components, nickel-plated version.

NBR

NBR

Sealing material for function valves.

PTFE

Teflon® / Carbon Teflon®

Piston rings, seat rings and packings of the ROCKY piston valves up to +250 °C.

Sites

Kronberg

DE

Headquarters and Administration

Reutlingen

DE

Technology and Manufacturing Center

Materials
Aluminium, Steel, Stainless Steel, Brass
  • Machining and manufacturing machines (continuously expanded)
  • Manufacturing of the drilling feed and tapping units (SELFEEDER)

Components and Products

Electrically Actuated Valves
Electrically Actuated ValvesAssembly · Industrial Automation
Pneumatically Actuated Valves
Pneumatically Actuated ValvesAssembly · Industrial Automation
Valve Terminals (3–24 Stations)
Valve Terminals (3–24 Stations)Assembly · Special Machinery
Tie-Rod Cylinders 88-XSI/XSQ
Tie-Rod Cylinders 88-XSI/XSQAssembly · Industrial Automation
Rodless Cylinders ZX Series (ATEX)
Rodless Cylinders ZX Series (ATEX)Assembly · Process Technology
Function Valves
Function ValvesAssembly · Industrial Automation
Proportional Pressure Control Valves 82-EPV
Proportional Pressure Control Valves 82-EPVAssembly · Process Technology
Compressed Air Preparation
Compressed Air PreparationAssembly · Industrial Automation
Drilling Feed and Tapping Units (SELFEEDER)
Drilling Feed and Tapping Units (SELFEEDER)Machining · Special Machinery
ROCKY Piston Valves
ROCKY Piston ValvesAssembly · Tire Industry
Valve Terminal Series 86-RE
Valve Terminal Series 86-REAssembly · Robotics
Solenoid Valve Series BM-01
Solenoid Valve Series BM-01Assembly · Industrial Automation

Inside the production

AIRTEC Company Building
AIRTEC Company Building
Experience and Innovation – Development and Manufacturing
Experience and Innovation – Development and Manufacturing
Quality Made in Germany
Quality Made in Germany

Industries

Industrial AutomationRoboticsAerospaceTire IndustryPlastics and Rubber IndustrySpecial MachineryProcess Technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electrically actuated valves (solenoid, Namur, ATEX, ISO valves)Assembly–––––
Pneumatically actuated valvesAssembly–––––
Mechanically actuated valvesAssembly–––––
Valve terminals (3 to 24 stations, 3/2-, 5/2-, 5/3-way)Assembly–––––
Assembly–2,800 mm stroke–––
Rodless cylinders (e.g. ZX series, ATEX zones 1+2, max. 1 m/s)Assembly–––––
Function valvesAssembly–––––
Proportional pressure control valves (e.g. 82-EPV, control ranges 0.05–9 bar)Assembly–––––
Electronic pressure switches (e.g. 82-DPS, −1 to 10 bar or up to 20 bar)Testing–––––
Compressed air preparationAssembly–––––
Fittings and accessories (blue-c-line)Assembly–––––
Drilling feed units (pneumatic, precise drilling up to ⌀ 28 mm in steel)Machining––––Steel
Electro-pneumatic drilling feed units (up to ⌀ 4.5–28 mm in steel)Machining––––Steel
Tapping units (STB-H/L 108R, STC-P316R, lead spindle principle)Machining–––––
Deep hole drilling (with chip-clearing device for drilling depths of more than 5–6 times the drillMachining–––––
Multi-spindle drilling heads (2-, 3-, 4-fold, fixed/adjustable spindle spacing)Machining–––––
Pneumatic rotary indexing tables TS-250.3 (4, 6, 8, 12, 24 divisions)Assembly–––––
Assembly––––Stainless Steel, Teflon®, Carbon Teflon®
Development of customer-specific pneumatic solutions (prototype window through to series maturity)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machine fleet (machining/manufacturing machines)AIRTEC–––Reutlingen
Drilling feed units SELFEEDER (series D, E)AIRTEC SELFEEDER––––
Tapping units STB-H/L 108RAIRTEC STB-H/L 108R––––
Tapping units STC-P316RAIRTEC STC-P316R––––

Additional services

Individual development of customer-specific pneumatic solutions (Solutions in Motion)Engineering/DevelopmentPrototype ConstructionSeries ProductionFunctional and Performance TestingCAD Data Provision

Quality

AIRTEC has been certified to DIN EN ISO 9001 since 1994 (currently ISO 9001:2015) and maintains a continuous quality assurance system, updated through regular audits, across all areas of the company. The products undergo thorough functional and performance testing.

EvidenceKronbergReutlingen
ISO 9001

Company History

  1. 1975

    Foundation and start of the development of pneumatic control technology by AIRTEC

  2. 1994

    First certification of the quality management system to DIN EN ISO 9001

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