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AIRVALVE – Fertigung

Valve solutions and services for drinking water, wastewater and industrial systems – from design to maintenance.

AIRVALVE Logo

Airvalve Flow Control GmbH

59519 MöhneseeNew on Amplifa

2002Founded
1Location Möhnesee
HRB 7907, Amtsgericht ArnsbergCommercial register
8,0 kgProduct weights e.g. compact chamber D-090 (9,8 kg), BEV
>100Training sessions per year (2017)

About AIRVALVE

AIRVALVE Flow Control GmbH specializes in optimizing pipe flow and managing dynamic pressure changes in water and industrial systems. The product portfolio includes air valves for drinking water and wastewater, the DIN/DVGW-certified S300 control valve series, check valves, process monitors, data loggers/telemetry, flood barriers, BEV compact chambers and valve accessories. In addition to manufacturing, the company offers hydraulic design support, chamber inspection service, valve refurbishing with test bench testing for function and tightness, as well as product-neutral technical seminars recognized by the Chamber of Engineers of the Construction Industry NRW (Ingenieurkammer Bau NRW). The valves are made accessible via QR codes on the product, providing technical data and documents at the point of installation. Customers include water abstraction, water supply, wastewater disposal, the environmental sector, industry and plant engineering. Founded in 2002 as a GmbH, the company has been based at its headquarters in Möhnesee since 2015 and is represented throughout Germany with field staff and service.

Site
Möhnesee
Processes
Manufacturing and distribution of air valves (BEV), Manufacturing of control valves (S300 series, DIN/DVGW-certified), Manufacturing of check valves, Manufacturing of data loggers / telemetry, Manufacturing of BEV compact chambers (PE chamber with stainless steel installation components), Manufacturing of flood barriers (4everFlow), Manufacturing of process monitors, Manufacturing of accessories (e.g. frost protection D-025 made of styrofoam with nylon coating)
Materials
PE (polyethylene, chamber), Stainless steel (installation components), Styrofoam, Nylon (water-repellent coating), Polyethylene (PE chamber), Styrofoam with nylon coating
Certificates
DIN/DVGW type test (air valves, vacuum breakers,, DIN/DVGW type test (air valves, vacuum breakers, control valves)
Founded
2002
Industries
Water supply, Water abstraction, Wastewater disposal, Environment, Industry, Plant engineering
  1. 01

    Hydraulic design and consulting

  2. 02

    Individual valve manufacturing and assembly

  3. 03

    Test bench testing for function and tightness

  4. 04

    Shipping or installation

  5. 05

    Chamber inspection, maintenance, refurbishing and telemetry

Materials & Processes

PE

Polyethylene (PE chamber)

Monolithic, corrosion-free compact chamber for BEV installation on buried pipelines.

Edelstahl

Stainless steel (installation components)

Corrosion-free installation components in BEV compact chambers.

Styropor

Styrofoam with nylon coating

Insulation material of the frost protection accessory D-025.

Locations

Standort Möhnesee

Möhnesee

DE

Headquarters with manufacturing, assembly, test bench and training rooms

Materials
Stainless steel, PE, plastic
  • Test bench for valve testing of function and tightness
  • Training rooms with functional models

Products

Control valve S300
Control valve S300Control valve · Water supply
Check valve NR-010
Check valve NR-010Check valve · Water supply
Process monitor (IP68, data logger/telemetry)
Process monitor (IP68, data logger/telemetry)Telemetry · Wastewater disposal
S300 safety valve with solenoid valve
S300 safety valve with solenoid valveSafety valve · Water supply
Frost protection D-025
Frost protection D-025Accessories · Water supply
Pressure reducing system NoStag 208
Pressure reducing system NoStag 208Control valve system · Water supply

Inside the production

Machining on the lathe
Machining on the lathe
PE welding
PE welding
Metal welding
Metal welding
Covered compact chamber in the field
Covered compact chamber in the field
Mobile pressure reducing station (reference)
Mobile pressure reducing station (reference)

Industries

Water supplyWater abstractionWastewater disposalEnvironmentIndustryPlant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing and distribution of air valves (BEV)Assembly–––––
Manufacturing of control valves (S300 series, DIN/DVGW-certified)Assembly–––––
Manufacturing of check valvesAssembly–––––
Manufacturing of data loggers / telemetryAssembly–––––
Manufacturing of BEV compact chambers (PE chamber with stainless steel installation components)Assembly––––PE, Edelstahl
Manufacturing of flood barriers (4everFlow)Assembly–––––
Manufacturing of process monitorsAssembly–––––
Manufacturing of accessories (e.g. frost protection D-025 made of styrofoam with nylon coating)Assembly––––Styropor, Nylon
Refurbishing / reconditioning of valves (cleaning, testing, replacement of components,Assembly–––––
Testing of valves for function and tightness on an in-house test benchTesting–––––
Hydraulic design support / engineering for pipeline systemsEngineering–––––
Chamber inspection service (maintenance, optimization, documentation, staff training)Assembly–––––
Technical seminars / training sessions on hydraulic systems (product-neutral, Ingenieurkammer BauEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test bench (testing of valves for function and tightness)–1––Möhnesee

Additional services

Chamber inspection (testing and maintenance of air valves)Technical seminars / training sessions (product-neutral, recognized by Ingenieurkammer Bau NRW)Hydraulic design support (air valves, pressure reducing and control valves)Valve refurbishing with test bench testing (function/tightness)Individual valve manufacturingTelemetry/data loggersQR code documentation on valves

Quality

Valves are 100% tested for function and tightness on an in-house test bench. For air valves, vacuum breakers and control valves, DIN/DVGW type test certificates are available for drinking water applications.

EvidenceMöhnesee
DIN/DVGW type test (air valves, vacuum breakers, control valves)

History

  1. 2002

    Company founded on 13.03.2002; establishment of the location in Unna

  2. 2005

    First participation in IFAT; Bernd Husemann becomes a member of the DVGW working group W 334; partnership with WILD Armaturen AG (Switzerland)

  3. 2007

    Move to a larger building in Soest

  4. 2013

    Own functional models; exclusive partnership with LACROIX Sofrel (telemetry) for Germany

  5. 2015

    New building of the company headquarters at Möhnesee

  6. 2016

    First training sessions at the new location; partnership with Friedrich Ebner GmbH (Austria); first bee colony

  7. 2017

    More than 100 training sessions per year

  8. 2021

    Retirement of Hans Heite (field service NRW)

  9. 2022

    Presentation of the DIN/DVGW-certified S300 control valve series at IFAT Munich; new website

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