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AISCON – Fertigung

Industrial connection technology: distribution of connectors and custom cable assembly, modules and high-voltage systems

AISCON Logo

AISCON Holding GmbH (AISCON Group)

Eitorf (Main site: Distribution & Cable Assembly Production) · Munich (Holding/Administration)New on Amplifa

über 25 JahreDistribution expertise (AIS)
8.000Items in the web shop, 20+ manufacturers
1.000+Industrial customers
2015Gold Distributor of TE Connectivity
2Companies: AIS GmbH and ISK GmbH

Two companies, one group: Distribution and Solutions

The AISCON Group combines the complementary competencies of AIS Aßmann Industrie Steckverbinder GmbH (Distribution) and ISK GmbH Industriesteckverbinder Zubehör & Kabelkonstruktion (Solutions). For over 25 years, AIS has been supplying customers from industry, trade and the mid-market as a specialized distributor with connectors, contacts, relays and switches, cable protection, tools and accessories – more than 8,000 items from over 20 manufacturers, including as Gold Distributor of TE Connectivity since 2015. ISK develops and manufactures custom cable systems, cable sets and electromechanical assemblies – from engineering and prototyping to series production, including complex high-voltage systems. Manufacturing is partially automated with crimp processing, electrical testing and seamless batch traceability. In addition, galvanic and chemical coatings, marking and UL/CSA-certified repacking are offered. Industry focus areas are mechanical and plant engineering, off-highway, high-voltage/e-mobility, rail technology and medical technology. The main site with warehouse, office and workshop space as well as the cable assembly production center is located in Eitorf (Rhineland); the holding company is based in Munich.

Site
München
Processes
Cable assembly (custom cable systems, cable sets, cable harnesses), Crimping (crimp connections, HV contacting), Electromechanical assembly manufacturing / module construction, Wired assemblies / connector fitting, High-voltage systems (HV connector systems, complex high-voltage systems), Engineering, system integration, prototype and sample construction, series production of custom, Surface coatings (galvanic and chemical), Marking, printing and labeling / UL/CSA-certified repacking
Materials
Copper (single wires/strands), Copper, High-voltage cable systems, TE Connectivity connectors, Cable protection components
Certificates
ISO 9001, ISO 14001
Industries
Mechanical and plant engineering, Off-highway (trucks, commercial vehicles, agricultural and construction, High voltage / e-mobility, Rail technology, Medical technology
  1. 01

    Engineering & system integration

  2. 02

    Component selection (distribution)

  3. 03

    Prototype and sample construction

  4. 04

    Partially automated cable assembly & crimping

  5. 05

    Electromechanical assembly manufacturing

  6. 06

    Electrical testing & quality inspection

  7. 07

    Surfaces, marking & repacking

  8. 08

    Logistics & lifecycle management

Components, materials and processes

Cu

Copper

Single wires and strands as well as contacts for crimp connections and high-voltage contacting.

HV

High-voltage cable systems

Orange high-voltage cables with metallic connectors for e-mobility applications in the off-highway environment.

TE

TE Connectivity connectors

Heavy-duty connectors for rail technology, Deutsch and Superseal connectors for commercial vehicles as well as HV connectors.

PMA

Cable protection components

Protective hoses, heat-shrink tubing and sheathing for the mechanical protection of cables.

Sites

Standort Eitorf

Eitorf

DE

Main site: Distribution (warehouse, office, workshop) and cable assembly production center (ISK)

Materials
Copper (strands, contacts)
  • Metzner system for automated cable processing
  • Crimping systems
  • Test equipment for electrical testing

Parts and systems

Industrial cable harness
Industrial cable harnessCable assembly · Industry/Mechanical engineering
High-voltage connector system
High-voltage connector systemHV contacting · Off-highway e-mobility
Data line set with Harting connector
Data line set with Harting connectorCable assembly · Rail technology
KVB K4000 cable set with TE connector
KVB K4000 cable set with TE connectorCable assembly · Off-highway
Heavy-duty connector with protective hose
Heavy-duty connector with protective hoseAssembly · Rail technology
Wired junction box
Wired junction boxModule construction · Rail technology

Inside the production

Crimping process of a cable at the contact
Crimping process of a cable at the contact
Electrical testing process
Electrical testing process
Textile-sheathed cable unit
Textile-sheathed cable unit
Open junction box with terminals
Open junction box with terminals

Industries

Mechanical and plant engineeringOff-highway (trucks, commercial vehicles, agricultural and constructionHigh voltage / e-mobilityRail technologyMedical technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly (custom cable systems, cable sets, cable harnesses)Joining–––––
Crimping (crimp connections, HV contacting)Joining––––Copper (strands/contacts, implied)
Electromechanical assembly manufacturing / module constructionAssembly–––––
Wired assemblies / connector fittingAssembly–––––
High-voltage systems (HV connector systems, complex high-voltage systems)Assembly–––––
Engineering, system integration, prototype and sample construction, series production of customEngineering–––––
Surface coatings (galvanic and chemical)Surface–––––
Marking, printing and labeling / UL/CSA-certified repackingSurface–––––
Electrical testing / quality inspectionTesting–––––
Partially automated manufacturing (assembly)Joining–––––

Additional services

Distribution: connectors, contacts, relays & switches, cable protection, tools, accessories (AIS)Cable assembly and electromechanical assemblies (ISK)Engineering & system integration, custom connection systems including high-voltage systems (ISK)Gold Distributor of TE Connectivity since 2015Lifecycle management, supply chain services, safety stocks, consignment modelsPackaging & logistics solutions, UL/CSA-certified repacking, kittingSurfaces & customizing: galvanic/chemical coatings, marking, printingCross-manufacturer technical consulting, project support from prototype to seriesWeb shop with live availability, approx. 8,000 items, 20+ manufacturers, 1,000+ industrial customers

Quality & Certifications

ISK GmbH operates according to DIN EN ISO 9001 (quality management) and DIN EN ISO 14001 (environmental management) with seamless batch traceability and electrical testing of the assemblies; RoHS and REACH compliance as well as UL/CSA-certified products and documentation are guaranteed.

EvidenceEitorf
ISO 9001
ISO 14001

History

  1. 2015

    AIS became a Gold Distributor of TE Connectivity.

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