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Development and production of energy-efficient chillers and high-performance heat pumps for industry and medicine

KK

ait-deutschland GmbH (KKT chillers)

Kasendorf (headquarters, production and administration) · Illinois, USA (sales KKT chillers, Inc.)New on Amplifa

Founded (over 30 years of experience)
Kasendorf, GermanyProduction and administration site
Worldwide (Europe, North America, Asia,Countries served
Nibe GroupGroup affiliation

About KKT chillers

KKT chillers, a brand of ait-deutschland GmbH headquartered in Kasendorf (Bavaria), has been developing and producing energy-efficient chiller and heat pump solutions for industrial and medical applications for over 30 years. The portfolio includes several chiller series (Green Line, Nano Line, Vario Line, Compact Line, Evo Line), medical coolers for MRI and CT, OEM cooling solutions, and high-performance heat pumps of the Thermodynamixx brand (MAGMA, ARCTIC). The systems are designed custom-built for the respective application, including plug-and-play delivery with custom connections and communication interfaces (e.g. Anybus gateway, Modbus). Fields of application include medical technology, the plastics and packaging industry, laser technology, chemicals and pharmaceuticals, surface technology, electronics, machine tools, the printing industry, and filtration. The offering is complemented by a 365/7/24 emergency service, maintenance packages, and health checks. At the Kasendorf site, self-developed heat-pump-based energy generators are used for the heating and cooling processes of its own buildings; the company is part of the Nibe Group and is internationally represented via a US sales company (KKT chillers, Inc., Illinois) as well as contacts worldwide.

Site
Kasendorf
Processes
Process cooling / chiller solutions (manufacturing and development of chillers and, Process cooling with natural refrigerant (Green Line), Chiller series (Nano Line, Vario Line, Compact Line, Evo Line, Evo Line eco, Evo Line plus), Medical coolers – direct cooling solutions for MRI (ECO Chiller), indirect cooling solutions for, OEM solutions (custom cooling), Thermodynamixx (MAGMA, ARCTIC, energy-saving system, water management system), High-performance heat pumps (Thermodynamixx heat pump breweries / plastics industry), Cooling of injection molding machines (rollers, granulation lines, tool, hydraulics)
Materials
Aluminum, Stainless steel, PET (PET bottles), Insert cooler vBoxX 12, cBoxX medical coolers, Process cooling with natural refrigerant, High-performance heat pumps MAGMA and ARCTIC
Industries
Medical technology (MRI, CT, X-ray), Plastics industry, Packaging industry (PET), Laser technology (3D printing, laser welding, laser perforation), Aerospace, Automotive industry
  1. 01

    Requirements gathering and design

  2. 02

    Development of the custom cooling solution

  3. 03

    Production of the chillers/heat pumps

  4. 04

    Plug-and-play delivery incl. custom connections

  5. 05

    Commissioning by service personnel

  6. 06

    Service, maintenance and 24/7 emergency service

Applications and materials

vBoxX 12

Insert cooler vBoxX 12

Water-cooled chiller with up to 12 kW cooling capacity and ±1 K control accuracy, used e.g. for laser melting systems and diode lasers.

cBoxX

cBoxX medical coolers

Indirect cooling solutions for MRI and CT as well as air-cooled variants such as the cBoxX 70 with 68 kW for CO2 lasers.

Green Line

Process cooling with natural refrigerant

Chiller series for energy-efficient process cooling with natural refrigerant.

Thermodynamixx

High-performance heat pumps MAGMA and ARCTIC

Heat pumps and energy-saving systems for industrial processes with simultaneous heating and cooling demand, e.g. breweries and the plastics industry.

Sites

Kasendorf

DE

Production and administration (headquarters)

KKT chillers, Inc. (Illinois, USA)

DE

North America sales company

Industries

Medical technology (MRI, CT, X-ray)Plastics industryPackaging industry (PET)Laser technology (3D printing, laser welding, laser perforation)AerospaceAutomotive industryChemicals & pharmaceuticalsSurface technologyElectronicsMachine toolsPrinting industryFood & beverages (breweries)FiltrationPackaging (PET bottles, films)Surface technology (thermal spraying, coating)Food & packagingBreweries

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Process cooling / chiller solutions (manufacturing and development of chillers andEngineering–––––
Process cooling with natural refrigerant (Green Line)Engineering––––natural refrigerant
Chiller series (Nano Line, Vario Line, Compact Line, Evo Line, Evo Line eco, Evo Line plus)Engineering–––––
Medical coolers – direct cooling solutions for MRI (ECO Chiller), indirect cooling solutions forEngineering–––––
OEM solutions (custom cooling)Engineering–––––
Thermodynamixx (MAGMA, ARCTIC, energy-saving system, water management system)Engineering–––––
High-performance heat pumps (Thermodynamixx heat pump breweries / plastics industry)Engineering–––––
Cooling of injection molding machines (rollers, granulation lines, tool, hydraulics)Plastics–––––
Cooling of welding technology (welding tools, welding seams, workpieces, weld seams)Joining–––––
Cooling of medical technology (MRI, CT, X-ray, magnet coils, helium compressors)Testing–––––
Cooling of food & packaging (blow molding machines, tool molds, drives, film machines,Plastics––––PET
Cooling of laser technology (resonators, optics, laser heads)Engineering–––––
Cooling of chemicals & pharmaceuticals (production processes for medicines, laboratory equipment,Engineering–––––
Cooling of surface technology (flame spray systems, coating machines, double-jacketSurface–––––
Cooling of electronics (generators, frequency transformers, high-performance CPUs, measuringEngineering–––––
Cooling of machine tools (drives, spindles, generators, tools, power modules,Engineering–––––
Cooling of the printing industry (inking units, UV lamps, spindles, drives)Engineering–––––
Cooling of filtration (process water treatment, production processes)Engineering–––––
Chiller service (health check, maintenance packages, 24/7 emergency service)Engineering–––––
Cooling of laser melting system (3D printing / additive metal process), chiller vBoxX 12 with 12 kW,Additive±1 K–––metals
Cooling of diode lasers (laser welding), chiller vBoxX 12, 12 kW, hydraulic separation viaEngineering––––aluminum, stainless steel
Cooling of CO2 laser (laser perforation of airbags), air-cooled cBoxX 70, 68 kW, temperatureEngineering±1 K––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Insert cooler / chillerKKT chillers vBoxX 12–Cooling capacity max. 12 kW–Laser melting systems worldwide
Air-cooled chillerKKT chillers cBoxX 70–Cooling capacity 68 kW––
Laser melting system (3D printing, 2 fiber lasers of 1,000 W each)––Build volume up to 160 l–Customer plant
Injection molding machines (cooled components)–––––
Blow molding machines (cooled components)–––––

Additional services

Process cooling and chiller solutions (Green Line, Nano Line, Vario Line, Compact Line, Evo Line)Medical coolers for MRI/CT (direct and indirect cooling, cBoxX)OEM solutionsHigh-performance heat pumps (Thermodynamixx MAGMA, ARCTIC)Energy-saving systemWater management systemAround-the-clock service (365/7/24), health check/maintenance packagesCommissioning by service personnelPlug-and-play delivery incl. custom connections and communication interfacesSystem separatorsEcodesign consulting

History

  1. 2014

    Mentioned in the 2014 sustainability report of the Nibe Group

  2. Over 30 years of experience in the development and production of energy-efficient chiller solutions for medicine and industry

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