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AITHON – Fertigung

Remotely operated drone platform for inspection, testing and maintenance of infrastructure at height

AITHON Logo

Aithon Robotics

Dübendorf (Innovation Park Zurich)New on Amplifa

2025Website homepage published (July)
DübendorfLocation at Innovation Park Zurich
50 m+Operational flight altitude with tether operation
7Team members according to website

About Aithon Robotics

Aithon Robotics develops and operates a remotely controlled inspection and work drone for tasks at great height. The drone flies to hard-to-reach surfaces, anchors itself to the structure via a suction system and performs precise work there – such as drilling, non-destructive evaluation (NDE), surface scanning and the installation of sensors for structural health monitoring. Power is supplied via a tether cable, enabling continuous operation; interchangeable tools make the platform versatile. As of 2025, operation at heights from 50 metres is offered with high-voltage tether integration. Areas of use include bridges, towers, facades and industrial facilities, eliminating scaffolding and road closures and minimising risk to people. The company was founded by engineers from the ETH Zurich environment and is based at Innovation Park Zurich on the Dübendorf Airfield. A documented use case is a core sampling operation on a motorway bridge.

Site
Dübendorf
Processes
Attachment drilling on hard-to-reach surfaces (drilling on the anchored drone system), Scanning / non-destructive evaluation (NDE), Sensor installation for Structural Health Monitoring, Core sampling (e.g. on a motorway bridge), Infrastructure inspection, Maintenance at height, Non-destructive evaluation (NDE), Sensor installation (Structural Health Monitoring)
Materials
Non-destructive material testing, Structural Health Monitoring, Core Sampling
Industries
Infrastructure (bridges, towers), Industrial facilities, Construction, Engineering
  1. 01

    Analysis of the deployment environment (object, height, indoor/outdoor)

  2. 02

    Approach and suction attachment of the drone to the structure

  3. 03

    Tool change per application (drilling, scanning, sensors)

  4. 04

    Execution of the test or installation on the anchored system

  5. 05

    Documentation of the data for NDE and monitoring

Processes and Fields of Application

NDE

Non-destructive material testing

Data acquisition for assessing infrastructure without interfering with the structure.

SHM

Structural Health Monitoring

Installation of sensors for permanent monitoring of structural integrity.

CS

Core Sampling

Taking material samples from hard-to-access structures, e.g. motorway bridges.

Location

Standort Dübendorf

Dübendorf

CH

Site / office at Innovation Park Zurich (Dübendorf Airfield)

  • Perch-and-stare inspection drone with suction attachment and tether power supply
  • Interchangeable tools (tool-changing system)

Applications

Surface scanning / non-destructive testing
Surface scanning / non-destructive testingNDE · Infrastructure
Core drilling on bridge structure
Core drilling on bridge structureCore Sampling · Construction
Sensor installation for structural monitoring
Sensor installation for structural monitoringSHM · Engineering

Inside the production

Deployment image of the drone platform
Deployment image of the drone platform
Working with the suction drone on the structure
Working with the suction drone on the structure
Testing and maintenance operation at height
Testing and maintenance operation at height
Drone in free flight
Drone in free flight
Launch preparation
Launch preparation
Team in action
Team in action
Deployment on a structure
Deployment on a structure
Inspection work at height
Inspection work at height
Close-up of drone with tool
Close-up of drone with tool
View of the solution
View of the solution
Tool change on the drone
Tool change on the drone
Robotics development
Robotics development
Ground station and control
Ground station and control
Detailed view of the drone
Detailed view of the drone
Tether integration
Tether integration
Deployment on the structure
Deployment on the structure

Industries

Infrastructure (bridges, towers)Industrial facilitiesConstructionEngineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Testing–50m+ (operational flight altitude)–––
Attachment drilling on hard-to-reach surfaces (drilling on the anchored drone system)Machining–––––
Scanning / non-destructive evaluation (NDE)Testing–––––
Sensor installation for Structural Health MonitoringAssembly–––––
Core sampling (e.g. on a motorway bridge)Machining–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
–AITHON Robotics1––Dübendorf, Switzerland

Additional services

Infrastructure inspectionMaintenance at heightNon-destructive evaluation (NDE)Sensor installation (Structural Health Monitoring)Core samplingDrilling and scanning with drone platform

History

  1. 2025

    Website homepage published (July 2025)

  2. 2025

    Operation from 50 m height with high-voltage tether integration announced

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