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AKE Systemtechnik – Fertigung

Engineering service provider for robotic welding, palletizing and laser cutting cells as well as simulation, digital twins and VR training

AKE Systemtechnik Logo

AKE Systemtechnik Polska Sp. z o.o.

Katowice · Poznań · Reinsdorf/ZwickauNew on Amplifa

2022KRS registration as Sp. z o.o.
3Locations (Katowice, Poznań, Reinsdorf)
+20 yearsExperience in automotive, automation and robotics

About AKE Systemtechnik Polska

AKE Systemtechnik Polska is an engineering company based in Katowice that develops and implements turnkey solutions based on industrial robots and cobots. The service portfolio includes spot welding cells (single/double/triple), welding cells for small, medium and heavy parts (TIG/MAG, plasma), cobot palletizing systems and laser cutting cells, complemented by commissioning, electrical installation, robot and PLC programming as well as cycle time optimization. For project engineering, simulation and offline programming are performed with Robcad, Process Simulate, Delmia, Roboguide, ABB Robot Studio and Yaskawa MotoSim; since 2022 the company has offered digital twins, virtual commissioning and the verification of robot safety zones in VR. With more than twenty years of experience in the automotive and automation industries, AKE realizes projects among others for VOLANT, LEADEC (Mercedes BR206), DRIV (Mercedes) and Eberspächer (Volvo). Locations are situated in Katowice and Poznań as well as in Reinsdorf/Zwickau (AKE Systemtechnik GmbH).

Site
40-857 Katowice
Processes
Spot welding cell (single, double, triple – small, medium parts), Welding cell (single, double, box – small/medium parts), Welding cell heavy parts, TIG/MAG welding, Plasma welding, Laser cutting, Palletizing (cobots), Robot programming
Materials
Steel, Stainless steel, Non-ferrous metals, Plastics, Plastic
Certificates
CE certification of systems
Industries
Automotive, Industrial automation
  1. 01

    Process design

  2. 02

    Concept design (mechanical, hardware, software)

  3. 03

    Simulation and offline programming

  4. 04

    Virtual commissioning

  5. 05

    Manufacturing of the cells (welding, laser cutting, palletizing)

  6. 06

    Electrical installation

  7. 07

    Commissioning

  8. 08

    Production support and training

Materials and Processes

St

Steel

Processed in welding and laser cutting cells for small to heavy components.

V2A

Stainless steel

Used in welding cells (TIG/MAG) and in laser cutting.

NF-Metall

Non-ferrous metals

Machined in laser cutting and welding applications.

KU

Plastic

Laser cutting cells for plastics.

Locations

Standort Katowice

Katowice

PL

Headquarters / Office

  • VR system HTC Vive Pro Eye
  • Simulation systems (Delmia, Process Simulate, more3D/moreViz)

Poznań

PL

Office / Hall 2/29

Reinsdorf/Zwickau

DE

Location of AKE Systemtechnik GmbH

Systems and Cells

Spot welding cell / welding cell
Spot welding cell / welding cellRobotics · VOLANT project 2020-2021
Simulated production cell
Simulated production cellDigital Twin / Delmia · LEADEC – Mercedes BR206
Tool / cell project
Tool / cell projectRobotics · DRIV – Mercedes
Robotic welding cell
Robotic welding cellAutomotive · Eberspächer – Volvo

Inside the production

Robotics in industrial production
Robotics in industrial production
Automation technology
Automation technology
Engineering team in automotive production
Engineering team in automotive production
HTC Vive Pro Eye – VR system for training and safety verification
HTC Vive Pro Eye – VR system for training and safety verification
Digital Twin – system concept
Digital Twin – system concept
Digital Twin – verification of safety zones
Digital Twin – verification of safety zones
Layout of a production line (Delmia V5 Robotics)
Layout of a production line (Delmia V5 Robotics)

Industries

AutomotiveIndustrial automation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Spot welding cell (single, double, triple – small, medium parts)Joining––––Metals
Welding cell (single, double, box – small/medium parts)Joining––––Steel, stainless steel, non-ferrous metals
Welding cell heavy partsJoining––Heavy parts–Metals
TIG/MAG weldingJoining––––Metals
Plasma weldingJoining––––Metals
Laser cuttingMachining––––Plastics, steel, stainless steel, non-ferrous metals
Palletizing (cobots)Assembly–––––
Robot programmingEngineering–––––
PLC programmingEngineering–––––
Electrical installationAssembly–––––
CommissioningAssembly–––––
Process cycle time optimizationEngineering–––––
Production supportEngineering–––––
Simulation and offline programming (Robcad, Process Simulate, Delmia, Roboguide, ABB Robot Studio,Engineering–––––
Virtual commissioningEngineering–––––
Process designEngineering–––––
Concept design (mechanical, hardware, software)Engineering–––––
Technical auditTesting–––––
Project managementEngineering–––––
CE certificationTesting–––––
Law and tax advisory in the field of robotizationEngineering–––––
Technical training in VREngineering–––––
Robot safety zones verification in VRTesting–––––
Presentation of a simulated 3D environment in VREngineering–––––
Digital twin construction and simulationEngineering–––––
Safety standards verification in simulation and VR environmentsTesting–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial robots––––Katowice, Poznań, Reinsdorf
Palletizing cobotsYaskawa HC20DT (mentioned in blog)––––
Welding stations–––––
Laser cutting equipment–––––
Spot welding cell–––––
VR system (HTC Vive Pro Eye)HTC Vive Pro Eye–––Katowice

Additional services

Process designConcept design (process, mechanical, hardware, software)Spot welding cells (single/double/triple)Welding cells (small/medium/heavy parts, TIG/MAG, plasma)Palletizing (cobots)Laser cutting cellsCommissioningElectrical installationRobot programmingPLC programmingCycle time optimizationProduction supportSimulation and offline programming (Robcad, Process Simulate, Delmia, Roboguide, ABB RobotVirtual commissioningTechnical auditProject managementCE certificationLegal and tax advisory on robotizationTraining (PLC, robots, cobots, safety, process)Technical training in VRVR verification of robot safety zonesDigital twins / 3D simulationRisk analysis and machine safety documentation

Reference customers

VOLANTLEADEC – Mercedes BR206DRIV – MercedesEberspächer – Volvo

Quality and Certification

All delivered systems and machines are CE-certified; in addition, risk analyses, machine safety documentation, technical audits as well as verification of safety zones in simulation and VR are offered.

EvidenceKatowice
CE certification of systems

Company History

  1. 2021

    Website/blog presence (oldest blog post February 2021); Eberspächer – Volvo project 2019–2020 completed.

  2. 2022

    Introduction of new services: digital twins, VR training and safety verification in VR (funded by the Silesia Regional Programme 2014–2020); KRS registration as Sp. z o.o. (KRS 0000841440).

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