Development and manufacture of customised lithium-ion battery systems and battery management systems for industry and e-mobility
Akku Vision Gesellschaft mit beschränkter Haftung
Haibach (DE) · Ötisheim (DE) · Odense (DK) · Meggen (CH)New on Amplifa
About Akku Vision
Akku Vision GmbH, headquartered in Haibach (Bavaria), develops and produces lithium-ion battery systems, battery management systems and customised energy storage solutions for industry and the e-mobility sector. Founded in 2011 as E-Bike Vision GmbH, the company offers OEM solutions under its Bespoke Battery Concept, covering everything from demand analysis, cell selection, design (housing, cell holders, cell connectors, cable harnesses) with FEM simulation and tolerance analyses, through to series production and certification (including UN testing). Manufacturing takes place at the Haibach headquarters on more than 5,000 m² of production and warehouse space with automated manufacturing processes; 3D-printed battery prototypes — including target-weight models or fully functional units — are available just a few weeks after the start of development. Under the in-house brand E-Bike Vision, replacement batteries for e-bikes are sold, which are developed and assembled entirely in Haibach. Together with Triathlon Batterien GmbH, Akku Vision operates TAV Battery GmbH for purchasing, quality control and production. Subsidiaries exist in Denmark (Akku Vision Nordic ApS) and Switzerland (Akku Vision CH GmbH). The company is ISO 14001:2015 certified.
- Site
- Haibach
- Processes
- Development and manufacture of lithium-ion batteries, Development of battery management systems (BMS), Custom builds / customised battery solutions (OEM, Bespoke Battery Concept), 3D-printed battery prototypes (non-functional samples, target weight, functional), Battery pack project planning (concept, prototype construction, industrialisation, pilot/zero, Engineering (production-oriented design of plastic, milled, turned and sheet-metal bent parts;, Development of mechanics, electronics (hardware) and software for battery packs (housing, cell, Assembly/production of battery systems (aftermarket and OEM, automated manufacturing processes)
- Materials
- Lithium-ion batteries / cells, Plastics (housings, cell holders), Copper (cell connectors, cable harnesses), Lithium-ion cells, Plastics, Copper, Battery management systems (in-house development), Additive manufacturing of battery prototypes
- Certificates
- ISO 14001:2015
- Founded
- 2011
- Industries
- E-mobility, E-bike segment, Industry
- 01
Consulting and demand analysis
- 02
Cell selection and BMS design
- 03
Concept creation and design approval
- 04
Engineering (mechanics, electronics, software)
- 05
Prototype construction (3D printing, functional samples)
- 06
Industrialisation, pilot and zero series
- 07
UN testing, certification, production approval
- 08
Automated series production in Haibach
- 09
Repair and replacement service
Materials and Processes
Lithium-ion cells
The basis of all battery packs for industrial and e-mobility applications, focusing on safety, capacity and service life.
Plastics
Used for housings, cell holders and 3D-printed prototypes.
Copper
Used for cell connectors and cable harnesses.
Battery management systems (in-house development)
Monitor charge status, temperature and other parameters to extend battery service life.
Additive manufacturing of battery prototypes
Non-functional samples, models with target weight or fully functional prototypes just a few weeks after the start of development.
Automated battery assembly
Production of aftermarket and OEM battery systems with modern equipment, fixtures and processes in Haibach.
Testing and certification (UN test)
In-house test facilities (Test Tower) for verification and production approval of battery packs.
Locations
Haibach
DEHeadquarters: production, warehouse, service, R&D, administration
- Lot size
- Prototype to series
- Materials
- Lithium-ion cells, plastics, copper
- 3D printers for battery prototypes
- Test facility (Akku Vision Test Tower)
- Production equipment for automated battery manufacturing
Ötisheim
DER&D: hardware and software development, repair service
Odense
DKSubsidiary Akku Vision Nordic ApS
Meggen
CHSubsidiary Akku Vision CH GmbH
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development and manufacture of lithium-ion batteriesAssembly | – | – | – | – | Lithium-ion cells |
| Development of battery management systems (BMS)Engineering | – | – | – | – | Lithium-ion cells |
| Custom builds / customised battery solutions (OEM, Bespoke Battery Concept)Engineering | – | – | – | – | Lithium-ion cells |
| 3D-printed battery prototypes (non-functional samples, target weight, functional)Additive | – | – | – | – | Plastics |
| Battery pack project planning (concept, prototype construction, industrialisation, pilot/zeroEngineering | – | – | – | – | Lithium-ion cells |
| Engineering (production-oriented design of plastic, milled, turned and sheet-metal bent parts;Engineering | – | – | – | – | Plastics |
| Development of mechanics, electronics (hardware) and software for battery packs (housing, cellEngineering | – | – | – | – | Plastics, Copper |
| Assembly/production of battery systems (aftermarket and OEM, automated manufacturing processes)Assembly | – | – | – | – | Lithium-ion cells, Copper, Plastics |
| Testing and certification of battery packs (test facilities, UN test)Testing | – | – | – | – | Lithium-ion cells |
| Repair and replacement service for battery productsAssembly | – | – | – | – | Lithium-ion cells |
| Manufacture of e-bike replacement batteries (E-Bike Vision brand)Assembly | – | – | – | – | Lithium-ion cells |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D printers (for battery prototypes) | – | – | – | – | Haibach |
| Test facility (Akku Vision Test Tower / test conditions and test facility) | Test Tower | – | – | – | Haibach |
| Production equipment for automated battery manufacturing | – | – | Production and warehouse space approx. 5,000 m² | – | Haibach |
Additional services
Quality and Certification
Production in Haibach uses modern equipment, fixtures and processes as well as automated manufacturing processes to ensure a consistent quality standard. Akku Vision is ISO 14001:2015 certified and works fully according to the International Compliance System; tests and certifications (including the UN test) are carried out in its own test facilities.
| Evidence | Haibach |
|---|---|
| ISO 14001:2015 |
Company History
- 2011
Founded under the name E-Bike Vision GmbH
- 2014
Acquired by Daniel Maiberger and moved into a larger company building
- 2020
Purchase of the 5,000 m² company building in Haibach; founding of TAV Battery GmbH together with Triathlon Batterien GmbH