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FEZER – Fertigung

FEZER manufactures vacuum lifting devices, tube lifters and crane systems for ergonomic load handling up to 40 tonnes.

FEZER Logo

Albert Fezer Maschinenfabrik GmbH

In den Weiden 26, 73776 AltbachNew on Amplifa

1933Founded
Altbach (DE)Location: 800 m² office, over 3,500 m² production and
up to 40 tMaximum lifting load (VacuGiant)
1998DIN EN 9001 quality management

About FEZER

Albert Fezer Maschinenfabrik GmbH (FEZER) develops and manufactures ergonomic handling equipment in the field of vacuum technology in Altbach. The product portfolio includes vacuum lifting devices of the VacuBoy and VacuGiant series for sheets and plates up to 40 tonnes, vacuum tube lifters such as VacuQuicklift and VacuPowerlift for loads up to 300 kg, coil lifters for slit strip up to 10 tonnes as well as custom solutions for glass, wood, sacks, stones, drums and pipes. The range is complemented by in-house developed crane systems – pillar and wall slewing cranes, ceiling slewing cranes and overhead rail systems based on an in-house aluminium rail system. Design is carried out with 3D CAD and FEM calculation; the systems are assembled, commissioned and serviced. Customers come from industries such as automotive, sheet metal/metal, aerospace, glass, wood, logistics, chemicals/pharmaceuticals as well as wind and solar energy; reference customers include Hoogovens and Airbus. Founded in 1933 and family-run in its third generation, the company has been certified to DIN EN 9001 since 1998 and sells its products worldwide through representatives.

Site
Altbach
Processes
Vacuum lifter VacuBoy (lifting device system, modular system, horizontal/swivel/turn), Vacuum lifting devices VacuGiant (heavy-duty vacuum handling), Vacuum tube lifter VacuQuicklift (Quick-Release), Vacuum tube lifter VacuPowerlift (modular system), Vacuum lifter VacuCoil (coil/slit strip handling), Vacuum lifter VacuWood (wood, planks, glulam beams), Vacuum lifter VacuPoro (porous materials), Vacuum lifter VacuBoyWindow (glass/window elements)
Materials
Sheet metal (steel, aluminium), Coils / slit strip rings, Glass, Wood (planks, glulam beams, chipboard, MDF, OSB), Cardboard, Sacks (plastic/paper sacks), Stones / concrete parts, Pipes / bars / profiles
Certificates
DIN EN 9001 (Quality management), DIN EN 9001
Founded
1933
Industries
Automotive, Sheet metal/Metal, Coils/Slit strip, Drums/Containers, Glass, Wood
  1. 01

    On-site consulting

  2. 02

    Design with 3D CAD and FEM

  3. 03

    Manufacturing of systems and lifting devices

  4. 04

    Assembly and installation

  5. 05

    Commissioning and training

  6. 06

    Spare parts supply and annual inspection (DGUV R100-500 Chap. 2.8)

Materials & Processes

Alu

Aluminium

In-house developed aluminium rail system for slewing crane systems and overhead rail systems up to 500 kg.

Stahl

Steel

Sturdy steel rails for crane systems with higher load capacities as well as steel base structures of the vacuum lifters.

Locations

Standort Altbach

Altbach

DE

Headquarters, production, office and warehouse

Materials
Aluminium, Steel
  • Manufacturing and warehouse over 3,500 m²
  • Design with 3D CAD and FEM

Products & Components

Vacuum lifters VacuBoy / VacuGiant
Vacuum lifters VacuBoy / VacuGiantVacuum handling · Sheet metal/Metal
Aluminium slewing crane
Aluminium slewing craneCrane construction · Crane systems
Aluminium overhead rail system with travel drive
Aluminium overhead rail system with travel driveCrane construction · Logistics
VacuMobilift – mobile vacuum tube lifter
VacuMobilift – mobile vacuum tube lifterVacuum handling · Logistics/Cardboard boxes

Inside the production

Lifting sheets with vacuum lifters
Lifting sheets with vacuum lifters
Lifting heavy cardboard boxes
Lifting heavy cardboard boxes
Lifting wood
Lifting wood
Lifting and turning glass
Lifting and turning glass
Lifting coils and rolls
Lifting coils and rolls
Lifting pipes and bars
Lifting pipes and bars
Lifting heavy stones
Lifting heavy stones
Lifting drums and containers
Lifting drums and containers
Overhead rail system with telescopic double bridge
Overhead rail system with telescopic double bridge
Jib crane systems with in-house steel construction
Jib crane systems with in-house steel construction
Mobile vacuum tube lifter VacuMobilift
Mobile vacuum tube lifter VacuMobilift
Vacuum lifters – powerful and ergonomic
Vacuum lifters – powerful and ergonomic
Manual lifting of a cardboard box compared to lifting with a vacuum tube lifter
Manual lifting of a cardboard box compared to lifting with a vacuum tube lifter
VacuMobilift lifting a cardboard box
VacuMobilift lifting a cardboard box
Vacuum handling technology catalogues
Vacuum handling technology catalogues
Ergonomic lifting with vacuum lifters
Ergonomic lifting with vacuum lifters

Industries

AutomotiveSheet metal/MetalCoils/Slit stripDrums/ContainersGlassWoodLogistics/Cardboard boxesAviation/AerospaceSacksStones/Concrete partsPipes/BarsCrane systemsPackagingChemicals/PharmaceuticalsSolarWind energyPlasticsPaper

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Vacuum lifter VacuBoy (lifting device system, modular system, horizontal/swivel/turn)Handling–up to 30 m (VacuGiant) × 4 m (VacuGiant)2,000 kg–Sheets, Plates, Cardboard, Glass, Plastic, Planks, Sacks, Stones, Drums, Canisters, Containers
Vacuum lifting devices VacuGiant (heavy-duty vacuum handling)Handling–over 30 metres × 4 metres40 tonnes–Sheets, Plates, Aluminium, Steel
Vacuum tube lifter VacuQuicklift (Quick-Release)Handling––65 kg–Cardboard boxes, Canisters, Containers, smaller drums, Sacks, Rubber bales, smaller packages
Vacuum tube lifter VacuPowerlift (modular system)Handling––300 kg–Cardboard, Plates, Stones, Sacks, Drums, Containers, Canisters, Glass panes, finished component, Plate material, Stones, Concrete
Vacuum lifter VacuCoil (coil/slit strip handling)Handling––10 tonnes–Coils, Slit strip, Slit strip rings, Paper rolls
Vacuum lifter VacuWood (wood, planks, glulam beams)Handling–over 24 m––Planks, Wood, Glulam beams, Chipboard, OSB, MDF
Vacuum lifter VacuPoro (porous materials)Handling––––Chipboard, MDF, OSB, Styrofoam, Gypsum board, Porous materials
Vacuum lifter VacuBoyWindow (glass/window elements)Handling––200 kg (VacuPowerLift)–Glass, Window elements, Glass panes, Solar components
Vacuum lifter VacuBoyTube (pipes, bars, profiles)Handling––––Pipes, Bars, Profiles
Vacuum handling column VacuBoyMini (drums, canisters, containers)Handling––––Drums, Canisters, Containers
Vacuum handling for aerospace (VacuBoy system)Handling––––Aircraft elements, Pressure domes, Wing components
Vacuum handling system for automotive (moulded, body and built-in parts, front-,Handling––2,000 kg–Sheets, Body parts, Plastic
DIN EN 9001 quality management (since 1998)Testing–––––
3D CAD and FEM calculation of load capacity/systemsEngineering–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Vacuum lifting device VacuBoyFEZER VacuBoy series–––https://www.fezer.com/de/branchen/blech-metall
Vacuum lifting device VacuGiantFEZER VacuGiant series–––https://www.fezer.com/de/branchen/blech-metall
Vacuum tube lifter VacuQuickliftFEZER VacuQuicklift–––https://www.fezer.com/de/branchen/logistik-kartons
Vacuum tube lifter VacuPowerliftFEZER VacuPowerlift–––https://www.fezer.com/de/branchen/logistik-kartons
Vacuum lifter VacuCoilFEZER VacuCoil series–––https://www.fezer.com/de/branchen/coils-spaltbaender
Vacuum lifter VacuWoodFEZER VacuWood–––https://www.fezer.com/de/branchen/holz
Vacuum lifter VacuPoroFEZER VacuPoro–––https://www.fezer.com/de/branchen/holz
Vacuum lifter VacuBoyWindow (glass/window elements)FEZER VacuBoyWindow–––https://www.fezer.com/de/branchen/glas
Vacuum lifter VacuBoyTube (pipes, bars)FEZER VacuBoyTube–––https://www.fezer.com/de/branchen/rohre-stangen
Vacuum lifter VacuBoyMiniFEZER VacuBoyMini–––https://www.fezer.com/de/branchen/faesser-behaelter
Vacuum lifter VacuBoySystemFEZER VacuBoySystem–––https://www.fezer.com/de/branchen/luft-raumfahrt
Vacuum tube lifter VacuMobilift (mobile)FEZER VacuMobilift–––https://www.fezer.com/de/home
LiftFix system (lifting guide)FEZER LiftFix–––https://www.fezer.com/de/branchen/automotive
Pillar slewing crane systemsFEZER Pillar slewing crane–Loads up to 1,000 kg, reach up to 6 m–https://www.fezer.com/de/branchen/krananlagen
Wall slewing crane systemsFEZER Wall slewing crane–Loads up to 500 kg (aluminium), steel rails beyond that–https://www.fezer.com/de/branchen/krananlagen
Overhead rail systemsFEZER Aluminium overhead rail system–––https://www.fezer.com/de/branchen/krananlagen
Heavy-duty vacuum crossbeams (multiple vacuum suspension)FEZER VacuGiant vacuum suspension–––https://www.fezer.com/de/branchen/blech-metall

Additional services

On-site consultingDesign with 3D CAD and FEMAssembly and installation of the systemsCommissioningInstruction and training of operating and maintenance personnelSpare parts supplyAnnual inspection according to DGUV R100-500 Chap. 2.8Conversion and adaptation of existing systemsCustomer-specific custom solutionsATEX versions

Reference customers

HoogovensAirbus (A380 wing elements)

Quality

Since 1998, a quality management system according to DIN EN 9001 has been implemented, in which business processes are permanently analysed and improved. Generously dimensioned vacuum reservoirs and intelligent monitoring of the vacuum circuits via electronic vacuum switches ensure the safe transport of loads.

EvidenceAltbach
DIN EN 9001
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