Manufacture of slaughterhouses, overhead rail systems and butchery machinery in stainless steel for the meat industry
ALCE Anlagentechnik Ges.m.b.H.
Thalheim bei Wels (AT)New on Amplifa
About ALCE
ALCE Anlagentechnik is an Austrian plant manufacturer based in Thalheim bei Wels, specialising in slaughter facilities for pigs, cattle as well as sheep and goats. The company offers combined and individual slaughter facilities for small, medium and large operations with hourly capacities of up to 50 cattle, 220 pigs or 50 to 100 sheep and goats. The portfolio includes scalding and dehairing machines, scalding vats, flame furnaces, stunning boxes, cattle hide pullers, overhead rail systems, elevators, rail scales as well as work platforms and pedestals. All facilities and machines are manufactured in-house – predominantly in stainless steel 1.4301, partly in hot-dip galvanised steel – and are installed and commissioned by the company's own staff. In addition, ALCE offers project engineering and cold room planning, after-sales service, repairs also for third-party manufacturers, spare parts procurement as well as an online shop for machines, accessories and consumables. The facilities comply with the EU hygiene directives; planning is carried out in close cooperation with the veterinary authorities.
- Site
- Thalheim bei Wels
- Processes
- Slaughterhouse construction (combined and individual slaughter facilities for small, medium and, Project engineering & planning of slaughter facilities and cold rooms, Overhead rail systems and transport conveyors (with/without automatic feeding and discharge), In-house manufacture of facilities and machines (incl. work platforms, pedestals, hide pullers), Installation and commissioning of facilities and machines, After Sales Service: servicing, repairs, spare parts procurement, Project engineering & planning of slaughter facilities, In-house manufacturing
- Materials
- Stainless steel 1.4301, RST 37-2, Plastic (high-molecular, for grooved-tube insert), Rubber (rubber beaters, rubber buffers), RST 37-2, hot-dip galvanised, High-molecular plastic, Rubber
- Certificates
- EU hygiene directives
- Industries
- Slaughterhouses / meat industry, Meat processing, Catering / direct marketers, Catering / direct marketers (shop products)
- 01
Project engineering & planning
- 02
In-house manufacturing
- 03
Assembly and commissioning
- 04
After-sales service and repairs
- 05
Spare parts procurement
- 06
Distribution of accessories and consumables
Materials & Processes
Stainless steel 1.4301
Main material for facilities, machines, work platforms and pedestals; complies with EU hygiene regulations for slaughterhouses.
RST 37-2, hot-dip galvanised
Material for grooved-tube overhead rail systems ø60 mm in galvanised version.
High-molecular plastic
Insert for grooved-tube rails with good sliding properties, without abrasion and without lubrication.
Rubber
Rubber beaters for dehairing rollers as well as rubber buffers in wear parts.
Location
Thalheim bei Wels
ATHeadquarters, manufacturing, assembly and sales
- Materials
- Stainless steel 1.4301, galvanised steel RST 37-2
- Scalding and dehairing machines (HNSKR-S-S, HNSKR-S-X)
- Single- and two-roller dehairing systems
- Through-flow scalding vat
- Flame furnace
- Post-cleaning machine
- Vacuum suction system AK6/148
- Grooved-tube overhead rail system ø60 mm
- Elevators (bleeding, loading, unlatching, floor elevator)
- Rail scale RBW-RS300-K342
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Slaughterhouse construction (combined and individual slaughter facilities for small, medium andPlant engineering/Assembly | – | – | – | – | Stainless steel 1.4301 |
| Project engineering & planning of slaughter facilities and cold roomsEngineering | – | – | – | – | – |
| Overhead rail systems and transport conveyors (with/without automatic feeding and discharge)Conveyor technology/Assembly | – | – | – | – | Stainless steel, galvanised steel, high-molecular plastic |
| In-house manufacture of facilities and machines (incl. work platforms, pedestals, hide pullers)Assembly | – | – | – | – | Stainless steel 1.4301 |
| Installation and commissioning of facilities and machinesAssembly | – | – | – | – | – |
| After Sales Service: servicing, repairs, spare parts procurementAssembly | – | – | – | – | – |
53 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Scalding and dehairing machine (single-roller dehairing system) | ALCE HNSKR-S-X 2500mm | 1 | – | – | – |
| Scalding and dehairing machine | ALCE HNSKR-S-S | 1 | – | – | – |
| Single-roller dehairing system | ALCE | 1 | – | – | – |
| Two-roller dehairing system | ALCE | 1 | – | – | – |
| Through-flow scalding vat | ALCE | 1 | 200 pigs/h; temperature control ±0.2°C (PT 100) | – | – |
| Scalding vat | ALCE | 1 | Capacity 30 pigs/hour; max. weight 300 kg/pig; dimensions 1700 x 2400 x 1272 mm | – | – |
| Flame furnace (post-cleaning line) | ALCE | 1 | Max. 300 pigs/hour; length 1300 mm; width 1650 mm; height 3580 mm (at rail height 3200mm) | – | – |
| Post-cleaning machine (bristle residue removal) | ALCE | 1 | Capacity up to 240 animals/hour | – | – |
| Vacuum suction system | ALCE AK6/148 | 1 | Vacuum tank 110l; separator container; suction hose ø38mm; vacuum pump | – | – |
| Individual stunning box for pigs (heart-brain stunning) | ALCE | 1 | with automatic heart electrode | – | – |
| Cattle slaughter box | ALCE | 1 | with head rest, pneumatic head fixation, pneumatic pusher plate, pneumatic ejection flap | – | – |
| Cattle hide puller (hydraulic or pneumatic) | ALCE | 1 | – | – | – |
| Work platforms (lifting and lowering pedestals) | ALCE | 1 | according to customer requirements; version in stainless steel 1.4301 | – | – |
| Grooved-tube overhead rail system (ø60mm with KST insert) | ALCE | 1 | Grooved tube ø60mm; galvanised (RST 37-2) or with plastic insert | – | – |
| Elevators (bleeding, loading, transfer, unlatching, floor elevator) | ALCE | 1 | individually manufactured to customer requirements | – | – |
| Loading elevator (vertically pivoting) | ALCE | 1 | – | – | – |
| Rail scale | RBW-RS300-K342 | 1 | Range/division 300/0.1kg, not legal for trade | – | – |
| Vacuum packaging machine (floor-standing model) | EST-60 LC | 1 | – | – | – |
| Table band saw | ST 200 CE | 1 | 400V 0.75kW; cutting height 190mm; saw band length 1600mm; stainless steel | – | – |
| Table band saw | Medoc ST 320 CE | 1 | 400V 1.5kW; cutting height 320mm; saw band length 2340mm; stainless steel | – | – |
| Table band saw | Medoc ST 230 CE | 1 | 400V 1.1kW; cutting height 220mm; saw band length 1740mm; stainless steel | – | – |
| Band saw | Medoc STL 350-F CE | 1 | 400V 2.2kW; cutting height 350mm; saw band length 2500mm; stainless steel with fixed table | – | – |
| Cattle carcass splitting saw | EFA SB 327E | 1 | 400V or 42V version | – | – |
| Splitting saw with band | EFA SB295E | 1 | 400V 50Hz / 42V | – | – |
| Splitting saw with band | EFA SB289E (C) | 1 | 400V 50Hz | – | – |
| Breaking saw with lateral handle | EFA SK18WB | 1 | 230V | – | – |
| One-hand breaking saw | EFA SK08 D | 1 | – | – | – |
| Quartering tongs | EFA Z27 | 1 | – | – | – |
| Horn and bone tongs | EFA Z140 | 1 | – | – | – |
| Breaking tongs | EFA Z078 | 1 | – | – | – |
| Foot tongs | EFA Z080 D | 1 | – | – | – |
| Guillotine | EFA Z13 | 1 | – | – | – |
| Breastbone tongs | EFA Z 10 D | 1 | – | – | – |
| Rib puller incl. hose unit | EFA RZ 100 | 1 | Blade holder type B20 for 12/14/16/18mm blade | – | – |
| Trimmer | EFA LongLife Trimmer 130 D | 1 | – | – | – |
| Trimmer | EFA LongLife Trimmer 90 D | 1 | – | – | – |
| DL knife | EFA 802 | 1 | – | – | – |
| DL knife | EFA 800 | 1 | – | – | – |
| Hide-off knife | EFA 620 | 1 | – | – | – |
| Extraction system | EFA VS 200 | 1 | 400V | – | – |
| Sheep hide puller | EFA 1000 | 1 | – | – | – |
| Captive bolt stunner | Cash Magnum 9000S (FA5652R) | 1 | Cal. 22 | – | – |
| Captive bolt testing device | Cash Stun Check | 1 | Attachment for Cash Magnum cal. 22 & 25 | – | – |
| Livestock stunning device | EFA VB 215 | 1 | – | – | – |
| Pneumatic tongs | Fuhrmann GFK FBTZ-1 | 1 | – | – | – |
| Stunning transformer | VBE 7 | 1 | 230V 50Hz | – | – |
| Spring balancer | Typ 7230/1, 7230/3, 7241/3, 7251/4-7 | 1 | 3–100kg load capacity; 2–3m rope extension; stainless steel version | – | – |
| Electric rope hoist | – | 1 | Load capacity 500/1000kg; lifting height 12m; lifting speed 10m/min; motor 230V 50Hz 1600W | – | – |
| Meat grinder (Unger System Double Cut) | P32 / Superstar | 1 | Stainless steel with pre-cutter | – | – |
| Warming device (Leberkäs oven) | Hotstar K144288 | 1 | Dimensions 426x505x510 mm; capacity 4x GN 1/2; temperature +30/+110°C; 1.1 kW; 230V | – | – |
| Hand wash basin with sensor operation | HWH114 | 1 | Size 300x300x250mm; material stainless steel | – | – |
| Compressor incl. maintenance unit | E007015458 | 1 | 400V 3-phase | – | – |
| Torque wrench | EFA EFA 60 / SB285/287/288 | 1 | 9/16 | – | – |
Additional services
Quality
All facilities comply with the strict EU hygiene directives, which form a central point in planning. Material selection already takes place at procurement stage under quality aspects; commissioning includes thorough training of the customer's own personnel.
| Evidence | Thalheim bei Wels |
|---|---|
| EU hygiene directives |
History
Over 25 years of experience in plant engineering (company information without year)