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AI software for quality prediction and control for cement plants and ready-mix concrete plants.

AL

alcemy GmbH

BerlinNew on Amplifa

2018Start of operations (approx., according to website: eight
>45 cement plantsCustomers in the cement sector
>160 concrete plantsCustomers in the concrete sector
18Countries in operation
HRB 202508 B, AG Berlin (Charlottenburg)Commercial register

About alcemy

The alcemy GmbH is a software and AI company from Berlin that develops quality prediction and control for the cement and concrete industry. The company offers two solutions for the entire value chain: "alcemy for Cement

Site
Berlin
Processes
AI-supported quality prediction and control for cement plants, Real-time quality monitoring for ready-mix concrete (including sensors for truck mixers), Recipe optimization, Data infrastructure/Unified Data Backbone (Foundation Partnership), Implementation, configuration and on-site training, Co-development partnership with mentoring and change management
Materials
Cement, Concrete (Ready-mix/Ready-Mix Concrete), Clinker, Blast furnace slag (for pure slag grinding), Blast furnace slag, Ready-mix concrete
Industries
Cement industry, Ready-mix concrete industry
  1. 01

    Data connection to existing systems (PLC, SCADA, LIMS, SAP, MES, sensors)

  2. 02

    Configuration of the AI models for the plant

  3. 03

    Training and onboarding of plant staff

  4. 04

    AI-supported quality prediction and recipe optimization

  5. 05

    Closed-loop control or real-time alerts during operation

  6. 06

    Optional setup of a unified data backbone (Foundation Partnership)

Applications and materials

ZEM

Cement

AI-based strength prediction and mill optimization for cement and slag grinding.

CLI

Clinker

Reduction of the clinker factor without loss of quality for decarbonization.

HOS

Blast furnace slag

Coverage of separate grinding lines and pure slag grinding operations.

BET

Ready-mix concrete

Real-time monitoring of consistency from the batching plant to the construction site.

Location

Berlin

DE

Headquarters

Industries

Cement industryReady-mix concrete industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Testing––––Cement, Clinker, Blast furnace slag (slag grinding)
Testing––––Ready-mix concrete, Concrete
Engineering–––––

Additional services

AI-supported quality prediction and control for cement plantsReal-time quality monitoring for ready-mix concrete (including sensors for truck mixers)Recipe optimizationData infrastructure/Unified Data Backbone (Foundation Partnership)Implementation, configuration and on-site trainingCo-development partnership with mentoring and change management

Reference customers

Seza ÇimentosMolinsTITANSpenner HerkulesMax BöglABB (cooperation partner)

History

  1. ca. 2018

    Start of operations; according to the website, eight years of real-time AI control have been operated since then and no customer has been lost.

  2. 2026

    Strategic partnership with ABB to integrate alcemy AI into Advanced Process Control and Plant Information Management; according to its own statements, more than one third of cement customers operate the technology in closed loop.

  3. 2026

    Launch of the alcemy Foundation Partnership (autumn 2026) with a roadmap for autonomous mill and recipe control; >45 cement plants, >160 concrete plants in 18 countries.

  4. Completion of a financing round of more than 10 million euros; rollout in 35 RMX plants in Portugal by the customer Molins.

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