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ALDORF – Fertigung

Steel components, custom fabrications and plant engineering from the Westerwald – manufactured in Linden, in use worldwide.

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Aldorf Maschinenbau GmbH

57629 Linden/Westerwald · 56242 SeltersNew on Amplifa

1971Founded
35+Employees
2Locations in the Westerwald
WorldwideSystems in use

About ALDORF Maschinenbau

Aldorf Maschinenbau GmbH is a mid-sized family-owned company from the Westerwald that has been manufacturing steel components, custom steel fabrications and custom-built systems since 1971. Its portfolio includes DIN-compliant and guideline-compliant standard products, custom fabrications to drawing, plant engineering and plant modernization, as well as welding and on-site assembly work including site management. Production is carried out in steel and stainless steel, among others to DIN EN ISO 1090-2 up to EXC4, DIN EN ISO 3834-2, DIN EN ISO 14555 (stud welding) and DIN EN ISO 17660 (rebar welding); manufacturing includes robot-assisted welding, friction welding, CNC milling and CNC coordinate drilling. Key products include anchoring systems for road and bridge construction, structural engineering and the precast concrete industry, refractory anchors and furnace construction components, galvanizing plants, and chamber and membrane filter presses for the energy and environmental sectors. The systems and structures are used in the steel, glass and cement industries, in power plants and worldwide.

Site
Linden/Westerwald
Processes
Steel construction manufacturing (DIN-compliant standard products, steel components), Custom steel construction fabrications to drawings, Plant engineering (custom-built systems, series production), Galvanizing plant construction (new plants, modernization: galvanizing furnace, drying oven,, Welding work (DIN EN ISO 1090-2 EXC4, ISO 3834-2, stud welding ISO 14555, rebar welding, On-site assembly work including site management and on-site welding, Robot-assisted welding, Friction welding
Materials
Steel S235, Steel S355, 16Mo3, Stainless steel 1.4841, Stainless steel 1.4828, Stainless steel 1.4845, Stainless steel 1.4713, Stainless steel A2
Certificates
DIN EN ISO 1090-2 EXC4, DIN EN ISO 3834-2, DIN EN ISO 14555 (stud welding), DIN EN ISO 17660 (welding of reinforcing steel), DIN EN 10204 re-stamping authorization, DIN EN ISO 9001:2015, Pre-qualification for metal and steel construction work, Certified specialist company under AwSV, DIN EN ISO 17660 (rebar welding), DIN EN 10204 re-stamping authorization (TÜV Rheinland), Certified specialist company under AwSV (TÜV Nord)
Founded
1971
Employees
35
Industries
Road and bridge construction, Structural engineering, Precast concrete industry, Energy and environmental sector, Refractory industry, Galvanizing technology
  1. 01

    Consulting and design support

  2. 02

    Engineering and calculation

  3. 03

    CNC machining (drilling, milling)

  4. 04

    Welding including robot-assisted welding and friction welding

  5. 05

    On-site assembly including site management

  6. 06

    Service and maintenance of furnace systems

Materials and Processes

S235

Steel S235

Base material for standard products such as guardrail anchors, hot-dip galvanized or as stainless steel variant A4.

S355

Steel S355

Material for furnace construction components such as stacks and combustion chambers.

16Mo3

Steel 16Mo3

Heat-resistant structural steel for stacks and combustion chambers in industrial furnace construction.

1.4841

Stainless steel 1.4841

Heat-resistant stainless steel for recirculator housings and furnace construction components.

1.4828

Stainless steel 1.4828

Heat-resistant stainless steel for furnace construction components in the refractory industry.

1.4845

Stainless steel 1.4845

Heat-resistant stainless steel for components in extreme furnace environments.

1.4713

Stainless steel 1.4713

Material for chamber and furnace components in the refractory sector.

A2/A4

Stainless steel A2/A4

Stainless version for edge protection profiles, anchors and precast concrete components.

Betonstahl

Reinforcing steel

Material for endless chains and welded rebar stirrups on edge protection profiles.

Kunststoff

Plastic lining

Plate lining for tanks used in the chemical pre-treatment stage of galvanizing plants.

Locations

Linden/Westerwald

DE

Headquarters and production

Lot size
Prototypes to large series (custom fabrications in small to large series)
Materials
Steel S235/S355/16Mo3, stainless steel 1.4841/1.4828/1.4845/1.4713, reinforcing steel, plastic linings
  • CNC coordinate drilling machine JANSEN KBA/7200 (2021)
  • Welding robot EWM Xqbot (2023)
  • CNC milling machine HURCO (2024)
  • Friction welding machine (2004)

Selters

DE

Plant premises (acquired 1984)

Components and Products

Anchoring systems for road and bridge construction (e.g. guardrail anchors per RiZ SPL 1+2)
Anchoring systems for road and bridge construction (e.g. guardrail anchors per RiZ SPL 1+2)Welding · Road and bridge construction
Embedded parts and façade anchors for structural engineering
Embedded parts and façade anchors for structural engineeringSteel construction · Structural engineering
Edge protection profiles and angles for precast concrete
Edge protection profiles and angles for precast concreteWelding · Precast concrete industry
Chamber and membrane filter presses
Chamber and membrane filter pressesPlant engineering · Energy and environmental sector
Refractory anchors and lance armorings
Refractory anchors and lance armoringsWelding · Refractory industry
Galvanizing plants (furnaces, pre-treatment, crane systems)
Galvanizing plants (furnaces, pre-treatment, crane systems)Plant engineering · Galvanizing technology

Inside the production

The Aldorf expert principle
The Aldorf expert principle
Aldorf Academy – Training and professional development
Aldorf Academy – Training and professional development
InnoAktiv – Continuous process optimization
InnoAktiv – Continuous process optimization

Industries

Road and bridge constructionStructural engineeringPrecast concrete industryEnergy and environmental sectorRefractory industryGalvanizing technologyMetal and glass productionPower plantsChemical industryWaste recyclingSteel industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel construction manufacturing (DIN-compliant standard products, steel components)Assembly––––Steel, Stainless steel
Custom steel construction fabrications to drawingsAssembly–––Small series – Large seriesgalvanized steel, Stainless steel A2, Stainless steel A4
Plant engineering (custom-built systems, series production)Engineering––––Steel
Galvanizing plant construction (new plants, modernization: galvanizing furnace, drying oven,Engineering––––Steel
Welding work (DIN EN ISO 1090-2 EXC4, ISO 3834-2, stud welding ISO 14555, rebar weldingJoining––––Steel, Stainless steel, Reinforcing steel
On-site assembly work including site management and on-site weldingAssembly–––––
Robot-assisted weldingJoining––––Steel
Friction weldingJoining––––Steel
CNC millingMachining––––Steel
CNC coordinate drilling (KBA/7200)Machining––––Steel
Construction of chamber and membrane filter presses (also special filter presses, plate formats,Assembly––––Steel
Refractory anchors (flat steel anchors, fin anchors, comb anchors, round anchors, corrugatedAssembly––––Steel, Stainless steel
Engineering, consulting and calculations (drawings, optimization proposals)Engineering–––––
Furnace construction components (recirculator housings, stacks, combustion chambers, fiber-casingAssembly––––1.4841, 1.4828, 1.4845, 1.4713, S 355, 16 Mo3
Manufacture of edge protection profiles and angles (with rebar stirrups, flat steel lugs orJoining––––Stainless steel, hot-dip galvanized steel

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC coordinate drilling machineJANSEN KBA/72001–2021Linden/Westerwald
Welding robotEWM Xqbot1–2023Linden/Westerwald
CNC milling machineHURCO1–2024Linden/Westerwald
Friction welding machine–1–2004Linden/Westerwald

Additional services

ConsultingDesign supportCustom fabrications to drawingPlant engineeringPlant modernizationOn-site assembly including site managementWelding workRobot-assisted weldingCNC machining (drilling, milling)Friction weldingService/maintenance of furnace systemsFull service from a single source

Quality and Certifications

Quality is evidenced by numerous certifications, including DIN EN ISO 9001:2015, DIN EN ISO 1090-2 EXC4, DIN EN ISO 3834-2 as well as stud welding and rebar welding standards. In addition, there is a DIN EN 10204 re-stamping authorization (TÜV Rheinland) and recognition as a certified specialist company under AwSV (TÜV Nord).

EvidenceLinden/Westerwald
DIN EN ISO 9001:2015
DIN EN ISO 1090-2 EXC4
DIN EN ISO 3834-2
DIN EN ISO 14555 (stud welding)
DIN EN ISO 17660 (rebar welding)
DIN EN 10204 re-stamping authorization (TÜV Rheinland)
Certified specialist company under AwSV (TÜV Nord)
Pre-qualification for metal and steel construction work

Company History

  1. 1971

    Company founded; production of electric adjustment devices for the steel industry and anchoring systems for the steel processing industry.

  2. 1975

    Expansion of production, manufacture of industrial furnace components and pipe galvanizing plants.

  3. 1984

    Purchase of the plant premises in Selters; acquisition of customers in neighboring countries for the maintenance of furnace-engineering systems.

  4. 2004

    Investment in a friction welding machine; major welding qualification to DIN EN 18800 Class E; expansion of anchoring systems for civil engineering.

  5. 2010

    Certificates DIN EN ISO 9001, EN 1090 up to EXC4, DIN EN ISO 17660-1 and DIN EN ISO 3834-2; new business fields such as dismantling components for nuclear power plants; new facility in Linden.

  6. 2020

    Takeover of the sludge dewatering product line; construction and modification of chamber filter presses; start of robot-assisted welding.

  7. 2021

    Acquisition of the CNC coordinate drilling machine KBA/7200 from JANSEN.

  8. 2023

    Commissioning of the Xqbot welding robot from EWM.

  9. 2024

    New CNC milling machine from HURCO.

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