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Aliaxis – Fertigung

Plastic piping systems, joining technology and valves for water, gas and industry

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Aliaxis Deutschland GmbH

MannheimNew on Amplifa

1863Founded
ca. 500Employees at the Mannheim site
d 630Max. electrofusion large dimension (FRIALEN UB 630)
ca. 50 Mio. €Investments by 2027 in manufacturing and buildings
more than 40Countries with Aliaxis presence

About Aliaxis Deutschland

Aliaxis Deutschland GmbH (until 2019 FRIATEC) manufactures joining technology and valves for gas and water supply as well as plastic piping systems for industry at its Mannheim-Friedrichsfeld site. The product range includes electrofusion fittings (FRIALEN) up to large dimension d 630, pipes and fittings made of PE, PP-H, PVC-U, PVC-C, PVDF and ABS, automatic valves, double-wall piping systems, and measurement and control technology. The company's own manufactory produces custom prefabrications and made-to-measure special components, including funnel-shaped, machined-out butt-welding collars made of PE-HD and PP. The in-house brand FRIAMAT stands for electrofusion units, and the brand FRIATOOLS for scraping tools and processing tools; manufacturing, device service with mobile maintenance and rental unit hire are bundled at the site. Customers come from water supply and wastewater disposal, gas supply, chemical process industry, power plant engineering, mining, marine and swimming pool construction. Since 2003 the company has been part of the international Aliaxis Group; by 2027 it will invest around 50 million euros in new networked production facilities and modern office and production buildings.

Site
Mannheim
Processes
Manufacture of plastic piping systems (pipes, fittings, valves), Manufacturing of joining technology and valves for gas and water supply (Mannheim site), Manufactory: prefabrication of custom components, made-to-measure special components, Machining/boring of funnel-shaped butt-welding collars (machining in the manufactory), Electrofusion technology for PE pipe joints (FRIALEN, large dimensions up to d 630), Maintenance and repair of welding and scraping tools (device service with mobile on-site, Rental/hire of welding units, scraping tools and installation aids, Technical consulting from planning through on-site commissioning (piping solutions)
Materials
Polyethylene (PE / PE100), PE 100-RC, Polypropylene (PP / PP-H), PVC-U, PVC-C, PVDF, ABS, Polyethylene PE100 / PE 100-RC
Certificates
3.1 certificates available online
Founded
1863
Employees
500
Industries
Water supply, Wastewater disposal, Gas supply, Chemical process industry, Mining and hydrometallurgy, Marine
  1. 01

    Engineering and technical consulting (planning through on-site commissioning)

  2. 02

    Manufacturing of joining technology and valves

  3. 03

    Manufactory: prefabrications and made-to-measure special components

  4. 04

    Electrofusion technology (FRIAMAT) and tool provision (FRIATOOLS)

  5. 05

    Device service, mobile service and rental units

  6. 06

    Digital services (WorkFlow, customer portal, 3.1 certificates portal)

Materials and Processes

PE100

Polyethylene PE100 / PE 100-RC

Core material of the piping systems and electrofusion fittings for gas and water supply, corrosion-free and durable.

PP-H

Polypropylene PP / PP-H

Pipes, fittings and valves with high chemical resistance, e.g. for electroplating and process industry.

PVC-U

PVC-U

Manual and automatic valves as well as solvent-cementable piping systems for water and chemical applications.

PVC-C

PVC-C

Piping systems and valves for higher temperature requirements in industry.

PVDF

PVDF

Piping systems and valves for highly aggressive media such as acids and solvents.

ABS

ABS

Valves and pipe fittings for industrial piping tasks.

Sites

Standort Mannheim

Mannheim

DE

Headquarters, production of joining technology and valves, manufactory, device technology

Materials
PE, PP, PVC-U, PVC-C, PVDF, ABS
  • FRIAMAT electrofusion unit manufacturing (FRIAMAT 7, FRIAMAT eco)
  • Networked production facilities for joining technology
  • Manufactory (machining of butt-welding collars, special components)
  • FRIATOOLS scraping tools

Components

3+ loose flange for butt-welding collars
3+ loose flange for butt-welding collarsInjection moulding · Industry/Infrastructure
TA RED tee for gas, water and hydrogen
TA RED tee for gas, water and hydrogenElectrofusion technology · Gas/Water supply
PE valves for the Grindelwald drinking water network
PE valves for the Grindelwald drinking water networkPE100 · Water supply

Inside the production

Aliaxis Deutschland Mannheim site
Aliaxis Deutschland Mannheim site
Rental units and tools of the device technology division
Rental units and tools of the device technology division
Piping systems product range
Piping systems product range
Aliaxis digital apps
Aliaxis digital apps

Industries

Water supplyWastewater disposalGas supplyChemical process industryMining and hydrometallurgyMarineSwimming pool/SPAAgricultureEnergy and telecommunicationsPower plant engineeringSurface treatment/Electroplating

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of plastic piping systems (pipes, fittings, valves)Plastics––––PE/PE100, PP, PVC-U, PVC-C, PVDF, ABS
Manufacturing of joining technology and valves for gas and water supply (Mannheim site)Plastics––––PE, PP, PVC
Manufactory: prefabrication of custom components, made-to-measure special componentsPlastics––––PE, PP
Machining/boring of funnel-shaped butt-welding collars (machining in the manufactory)Machining––––PE-HD, PP
Electrofusion technology for PE pipe joints (FRIALEN, large dimensions up to d 630)Joining––––PE100
Maintenance and repair of welding and scraping tools (device service with mobile on-siteAssembly–––––
Rental/hire of welding units, scraping tools and installation aidsAssembly–––––
Technical consulting from planning through on-site commissioning (piping solutions)Engineering–––––
3D/2D CAD model provision and design support via CAD database (TraceParts)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electrofusion unit (universal welding unit)FRIATEC (Aliaxis) FRIAMAT 7 (prime, basic); FRIAMAT eco (prime, print, basic)–––Mannheim site (product/service)
Scraping tools for plastic pipe processingFRIATEC (Aliaxis) FRIATOOLS––––
Joining technology production facilities (networked production facilities, planned investment ca. 50––––Mannheim

Additional services

Device service (maintenance/repair of FRIAMAT, FRIATOOLS)Pick-up and delivery serviceMobile on-site serviceRental units/tool hireManufactory (special components, prefabrications)Technical consulting from planning through on-site commissioningDigital services (WorkFlow, customer portal, device management, live tracking, 3.1 certificatesCAD database (2D/3D)

Reference customers

Stadtwerke Bad NauheimEnergieversorgung Beckum GmbH & Co. KGEvides IndustriewaterSalinen Austria AGSennestadt GmbHMunicipality of GrindelwaldTenon Hospital ParisEVI Hildesheim

Quality

For infrastructure products, Aliaxis provides 3.1 acceptance inspection certificates online via a certificates portal by batch or serial number; welding units are serviced in accordance with DVS 2208 Part 1 or DGUV V3. Welding processes are documented digitally via WorkFlow.

EvidenceMannheim
3.1 certificates available online

History

  1. 1863

    Foundation of the Reinhard brickworks by Otto Reinhard in Mannheim

  2. 1873

    Taken over by Julius Friedrich Espenschied, production of durable clay pipes

  3. 1895

    Start of international expansion

  4. 1920er

    Development of chemical stoneware, new markets in the food, textile and paint industries

  5. 1960

    Portfolio expansion to include PVC and polyethylene

  6. 2003

    FRIATEC AG becomes part of the Aliaxis Group

  7. 2019

    FRIATEC GmbH becomes Aliaxis Deutschland GmbH

  8. 2026

    Publication of the first sustainability report

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