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allmineral – Fertigung

Machines and plants for the processing of gravel & sand, ores, coal, slag and recycling materials

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allmineral Aufbereitungstechnik GmbH & Co. KG

Düsseldorf (Headquarters) · Canning Vale, Australia · Kolkata, India · Wroclaw, Poland · Kempton Park, South Africa · Uniontown, PA, USANew on Amplifa

almost 100employees worldwide
6locations worldwide (Düsseldorf, Australia, India, Poland,
over 35years of experience in processing technology
0.1–150 mmgrain size range of the processing processes (alljig®)
up to 700 t/hthroughput of the alljig® jigs

About us – Processing technology for over 35 years

allmineral Aufbereitungstechnik GmbH & Co. KG, headquartered in Düsseldorf, manufactures machines and plants for the processing of primary and secondary raw materials. The product portfolio comprises air-pulsed jigs (alljig®), air jigs for dry processing (allair®), sensor-based XRT sorters (allsort®), fluidized bed sorters (allflux®), high-gradient magnetic separators (allgauss®) and pneumatic flotation systems (allflot®). The processes cover wet and dry processing of grain sizes from 0.1 to 150 mm. Based on raw material analyses, pilot tests and process development, the company delivers system solutions from individual machines to turnkey processing plants. Customers include mining and ore processing companies, the coal and building materials industries as well as recycling and slag processing. As part of the HAZEMAG Group, allmineral is represented with locations in Australia, India, Poland, South Africa and the USA and operates a Global Testing and Development Center.

Site
Düsseldorf
Processes
Jig sorting (alljig® wet processing/density separation), Air jig dry sorting (allair®), XRT sorting (allsort® X-ray transmission, dry processing), Fluidized bed sorting/sand classification (allflux®), High-gradient magnetic separation (allgauss®), Flotation (allflot® pneumatic flotation), Plant engineering/system solutions for processing plants, Planning, consulting, feasibility studies, pilot tests, process development
Materials
Coal (hard coal, lignite, coking coal), Iron ore (hematite, goethite), Manganese ore, Chrome ore, Tungsten ore, Titanium iron ore, Gravel, Sand (quartz sand, glass sand, mineral sand)
Employees
almost 100
Industries
Mining, Ore processing, Coal processing, Gravel & sand / building materials industry, Slag processing, Recycling
  1. 01

    Planning and consulting (feasibility studies, pilot tests, process development)

  2. 02

    Process flow planning and system design

  3. 03

    Basic and detailed engineering

  4. 04

    Manufacturing of plant components

  5. 05

    Delivery and assembly at the customer's site

  6. 06

    Commissioning and turnkey handover

  7. 07

    Maintenance, spare parts service and remote support

Products and Processes

alljig®

alljig® jig (wet processing/density separation)

Air-pulsed jig for sorting gravel, sand, coal, ore, salt, slag and recycling materials with throughputs of 1 to 700 t/h.

allair®

allair® air jig (dry processing)

Dry sorting of coal, slag, construction rubble and pumice without water and sludge handling at 20 to 100 t/h.

allsort®

allsort® XRT sorter

Sensor-based X-ray transmission sorting for ores, coal and recycling materials with grain sizes from 10 to 120 mm.

allflux®

allflux® fluidized bed sorter

Fluidized bed sorting and sand classification with throughputs up to 2,000 m³/h or 800 t/h.

allgauss®

allgauss® high-gradient magnetic separator

Magnetic separation of weakly magnetic ores such as hematite, chrome, manganese and tungsten ores up to 15,000 Gauss and 1,400 t/h.

allflot®

allflot® pneumatic flotation system

Energy-efficient pneumatic flotation for the beneficiation of ores, industrial minerals and coal up to 1,600 m³/h per plant.

Worldwide Locations

Standort Düsseldorf

Düsseldorf

DE

Headquarters and registered office

  • alljig® jigs
  • allair® air jigs
  • allsort® XRT sorters
  • allflux® fluidized bed sorters
  • allgauss® high-gradient magnetic separators
  • allflot® flotation systems

Canning Vale (WA)

AU

Sales and service location (HAZEMAG allmineral Australia Pty. Ltd.)

Kolkata

IN

Location (HAZEMAG allmineral India Pvt. Ltd.)

Wrocław

PL

Location (allmineral Sp. z o.o.)

Kempton Park (Spartan)

ZA

Location (IMS Engineering (Pty) Ltd.)

Uniontown, PA

US

Location (HAZEMAG USA Inc.)

Product Systems

alljig® jig
alljig® jigWet processing/density separation · mining, gravel & sand
allsort® XRT sorter
allsort® XRT sorterSensor-based X-ray sorting · mining, recycling
allflux® fluidized bed sorter
allflux® fluidized bed sorterFluidized bed sorting/sand classification · gravel & sand, ores
Modular coal washing plant
Modular coal washing plantSystem solution · coal processing

Inside the production

Plant engineering and system solutions
Plant engineering and system solutions
Global Testing and Development Center
Global Testing and Development Center
On-site planning and consulting
On-site planning and consulting
Dry processing
Dry processing

Industries

MiningOre processingCoal processingGravel & sand / building materials industrySlag processingRecyclingMetal industry / smelting worksMetal industry / smelting works (consumers of coking coal)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Jig sorting (alljig® wet processing/density separation)Processing/Sorting––––gravel, sand, coal, ore, salt, industrial minerals, crushed stone, shredder material, non-ferrous metals, slag, construction rubble, recycling materials
Air jig dry sorting (allair®)Processing/Sorting––––coal, slag, recycling materials, construction rubble, pumice
XRT sorting (allsort® X-ray transmission, dry processing)Processing/Sorting––––ores, coal, recycling materials
Fluidized bed sorting/sand classification (allflux®)Processing/Sorting––––sand, ore, coal, heavy mineral sands, slags, glass
High-gradient magnetic separation (allgauss®)Processing/Sorting––––iron ore (hematite, goethite), titanium iron ore, chrome ore, manganese ore, tungsten ore, paramagnetic and weakly magnetic minerals, industrial minerals (glass sand, kaolin, bauxite, graphite), slags
Flotation (allflot® pneumatic flotation)Processing/Sorting––––ores, industrial minerals, coal
Plant engineering/system solutions for processing plantsEngineering–––––
Planning, consulting, feasibility studies, pilot tests, process developmentEngineering–––––
Maintenance, servicing, spare parts service, on-site serviceService/Testing–––––
Remote support / connected services / remote monitoringService/Testing–––––
Training, maintenance training, process training, Virtual Experience TrainingService/Testing–––––
Production support, operations execution, ramp-up services, process assessmentsService/Testing–––––
Testing & research at the Global Testing and Development CenterTesting–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Air-pulsed jig (wet processing/density separation)allmineral alljig® (e.g. G-2500, F-2500, G-1400, GUB 3000 x 5800, FUB 5000 x 5000)–Throughput 5 to 700 t/h, grain size 0.1 to 150 mm–Düsseldorf
Air jig (dry processing)allmineral allair® / allair® mobile–Throughput 20 to 100 t/h, grain size 0.1 to 50 mm–Düsseldorf
XRT sorter (sensor-based X-ray sorting)allmineral allsort®–Throughput 75 to 150 t/h, grain size 10 to 120 mm, belt speed 3 m/s–Düsseldorf
Fluidized bed sorterallmineral allflux®–Throughput up to 2,000 m³/h or 800 t/h, grain size up to 4 mm, diameter up to 7 m–Düsseldorf
High-gradient magnetic separatorallmineral allgauss® (Hexagon series)–Throughput 6 to 1,400 t/h, grain size up to 3 mm, flux density up to 15,000 Gauss–Düsseldorf
Flotation system (pneumatic flotation)allmineral allflot®–Throughput up to 1,600 m³/h per plant–Düsseldorf

Additional services

Planning and consulting (feasibility studies, tests, pilot tests, process development)System solutions from a single source (planning, delivery, assembly, commissioning, turnkeyGlobal Testing and Development Center (research, test series)Spare parts and maintenance service (24/7 emergency service)On-site service and maintenanceRemote support / connected services (remote monitoring, troubleshooting)Production support (installation, commissioning, ramp-up, operations execution)Training (maintenance training, process training, Virtual Experience Training)Process consulting and process assessments

Reference customers

SIMEC Mining (Iron Baron Mine, Australia)Gravel plants Ohle & Lau GmbH (Schleswig-Holstein)PT Asmin Bara Bronang (Indonesia)Pumice processing plant operator, Nevşehir province (Turkey)Uvalnaya mine (Siberia)

History

  1. Roots in MAN Gutehoffnungshütte AG, Oberhausen; know-how and engineering team taken over; earlier market entry in the coal and ore market

  2. Locations initially in Oberhausen, later in Duisburg

  3. 2011

    Contract for planning, delivery and commissioning of the iron ore processing plant Iron Baron Mine (SIMEC Mining, Australia)

  4. 2017

    Expansion of the Ohle & Lau gravel plant (alljig G-1400) as well as worldwide first installation of an allair double jig for pumice processing in Nevşehir, Turkey

  5. 2018

    Two alljig jigs for hard coal processing at the Uvalnaya mine, Siberia

  6. 2019

    Relocation of the registered office to Düsseldorf (Willstätterstraße 15)

  7. 2022

    O&M contract with/at Asmin Bara Bronang (ABB) in Indonesia

  8. 2023

    New management: Axel Stappen (CEO) and Petr Lenz (CFO)

  9. Part of the HAZEMAG Group; Global Testing and Development Center at the Dülmen site

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