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Manufacturing of custom switchgear assemblies as well as engineering, automation and service for industrial plants from Borna

AL

AllTec Automatisierungs- und Kommunikationstechnik GmbH

Borna (Eula-West industrial estate)New on Amplifa

1991Founded
150Employees
BornaSite in Saxony
up to 7000 ARated current of LV main switchboards

About AllTec

AllTec Automatisierungs- und Kommunikationstechnik GmbH, based in Borna near Leipzig, was founded in 1991 and employs around 150 staff members. The company develops, manufactures and supports electrical automation and communication technology for industrial plants, utility systems and technical infrastructure. In its own manufacturing facility, low-voltage main switchboards (including SIVACON S8 up to 7000 A as a certified Siemens Technology Partner), energy and installation distribution boards (alpha 3200, alpha eco), control and device cabinets, data and communication cabinets, marshalling distribution boards, analysis and pneumatic cabinets as well as consoles and control stands are produced; switchgear cabinets to US or British standards and special designs are also delivered. Manufacturing comprises copper parts production with punching and bending machines (Ehrt), sheet metal processing with a Perforex machining center and a Secarex cutting center, complemented by CAE project planning (EPLAN P8, ELCAD/AUCOPLAN, AutoCAD), installation, commissioning, maintenance and retrofit. Customers come from water and wastewater engineering, energy and environmental engineering, raw materials industry, infrastructure, pharma, data centers and building technology.

Site
Borna
Processes
Automation and IT (PLC software, process visualization, MES, digitalization), Switchgear manufacturing – low-voltage main switchboards up to 7000 A as SIVACON S8 franchise, Manufacturing of energy and installation distribution boards (alpha 3200, alpha eco), Copper parts manufacturing (Ehrt punching and bending machines), Sheet metal processing (Perforex machining center), Cutting of ducts and support rails (Secarex cutting center), Project design with CAE system (EPLAN electric P8, EPLAN ProPanel, ELCAD/AUCOPLAN, Autodesk AutoCAD), Factory acceptance (FAT) and testing of switchgear, control systems and process control system
Materials
Copper, Sheet metal, Sheet metal (steel)
Certificates
DIN EN ISO 9001:2015, Safety Certificate for Contractors SCC, ISO 9001, SCC (Safety Certificate for Contractors)
Founded
1991
Employees
150
Industries
Water and wastewater engineering, Energy and environmental engineering, Raw materials industry (mining), Infrastructure, Food & Beverage, Renewable energies
  1. 01

    Engineering, planning and project design (CAE/CAD)

  2. 02

    Sheet metal and copper parts manufacturing

  3. 03

    Switchgear assembly and wiring

  4. 04

    Factory acceptance (FAT) and testing

  5. 05

    Installation and on-site assembly

  6. 06

    Commissioning, maintenance, service and retrofit

Materials & Processes

Cu

Copper

Manufacturing of busbars and copper parts on Ehrt punching and bending machines for switchgear construction.

St

Sheet metal (steel)

Sheet metal processing for control cabinets and housing parts on the Perforex machining center.

Sites

Borna

DE

Headquarters, administration, switchgear manufacturing

Materials
Copper, sheet metal
  • Ehrt punching and bending machines
  • Perforex machining center
  • Secarex cutting center
  • Automated test bench

Industries

Water and wastewater engineeringEnergy and environmental engineeringRaw materials industry (mining)InfrastructureFood & BeverageRenewable energiesPower supplyWater networksBuilding technologyConveying technology, logisticsData centersPharmaRenewable energies (biogas)Power supply (HKW, BHKW, municipal utilities)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Automation and IT (PLC software, process visualization, MES, digitalization)Engineering–––––
Switchgear manufacturing – low-voltage main switchboards up to 7000 A as SIVACON S8 franchiseAssembly––––Copper, Sheet metal
Manufacturing of energy and installation distribution boards (alpha 3200, alpha eco)Assembly–––––
Assembly–––––
Copper parts manufacturing (Ehrt punching and bending machines)Forming––––Copper
Sheet metal processing (Perforex machining center)Machining––––Sheet metal
Cutting of ducts and support rails (Secarex cutting center)Machining–––––
Project design with CAE system (EPLAN electric P8, EPLAN ProPanel, ELCAD/AUCOPLAN, Autodesk AutoCAD)Engineering–––––
Factory acceptance (FAT) and testing of switchgear, control systems and process control systemTesting–––––
Assembly–––––
Assembly–––––
Assembly–––––
Assembly–––––
Engineering–––––
Energy management AllControl Energy (monitoring and administration of energetic processes andEngineering–––––
Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Punching and bending machines (copper parts manufacturing)Ehrt–––Borna
Machining center (sheet metal processing)Perforex–––Borna
Cutting center for ducts and support railsSecarex–––Borna
Automated test bench––––Borna

Additional services

Engineering, planning and project designAutomation and ITSwitchgear manufacturing (SIVACON S8, alpha 3200, alpha eco)Installation and assemblyCommissioning, maintenance and serviceEnergy management (AllControl Energy)PIMOS process information systemRetrofit of switchgear assembliesCAE/CAD project design (EPLAN, ELCAD/AUCOPLAN, AutoCAD)Factory acceptance (FAT)Remote maintenance / remote serviceOn-call service 24/7ThermographyGrid analysis

Reference customers

Boehringer Ingelheim Pharma GmbH & Co. KG (Biberach)Wasser- und Abwasserzweckverband Teltow (Kleinmachnow waterworks)Universitätsklinikum Halle/Saale (Halle University Hospital)Philipps-Universität MarburgBavaria Towers MunichRed Bull Arena LeipzigFraport Ausbau Süd GmbH (Frankfurt am Main Airport, Terminal 3 / PTS)Wismut GmbH (Seelingstädt)Schunk Sintermetalltechnik GmbHkubus IT GbR (Bayreuth data center)Siemens AG / Siemens Building Technologies (client)WISAG Produktionsservice GmbHWirth elektrotechnik GmbHZEKA Elektrobau GmbHFEST Frohburger-Elektro-System-Technik GmbHErmlich & Gehrke GmbH

Quality & Certification

The quality management system is certified to DIN EN ISO 9001:2015 and holds the Safety Certificate for Contractors (SCC). Before delivery, a factory acceptance test (FAT) of switchgear, control systems and process control system takes place, complemented by an automated test bench in manufacturing.

EvidenceBorna
ISO 9001
SCC (Safety Certificate for Contractors)

Company History

  1. 1991

    Company founded; initially based on the site of the former lignite works in Borna

  2. 1994

    Relocation to the company site Borna-Eula (Eula-West industrial estate)

  3. 1996

    Award of the "Großer Preis des Mittelstandes" (Grand Prize for SMEs) of the Oskar-Patzelt-Stiftung

  4. 2001

    10th anniversary; completion of construction work at the company site and annex of the administrative building

  5. 2002

    Expansion of switchgear manufacturing

  6. 2004

    Certified SIVACON Technology Partner (license to build the LV switchgear system SIVACON S8)

  7. 2006

    Award "Innovativer Mittelstand" (Innovative SME)

  8. 2009

    New management team: Carsten Reeck (chairman/commercial), Christoph Domke (technical), Cornelia Mauersberger (authorized officer)

  9. 2011

    20th anniversary; farewell of co-founder Rainer Wünsche into retirement

  10. 2015

    Completion of conversion of switchgear manufacturing, acquisition of CNC production machines

  11. 2016

    25th anniversary

  12. 2021

    Site expansion by approx. 3,500 sqm; 30th anniversary

  13. 2022

    Acquisition of a 5,000 sqm property with production hall for switchgear manufacturing

  14. 2023

    Groundbreaking for new office complex; 200 kWp PV system with 100 kWh energy storage; expansion of production capacity in switchgear manufacturing

  15. 2024

    Completion of construction work for expansion of company site; increase of switchgear production capacity by up to 50 %

  16. 2026

    35th anniversary (as named on the history page)

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