Development and manufacturing of custom-designed dosing systems, dosing pumps and preparation plants for liquid, solid and gaseous media.
Alltech Dosieranlagen GmbH
Rudolf-Diesel-Str. 2, 76356 Weingarten (DE)New on Amplifa
About Alltech Dosieranlagen
Alltech Dosieranlagen GmbH is a mechanical engineering company based in Weingarten (Baden-Württemberg) that has been active in dosing system engineering for over 40 years. The company develops, manufactures and distributes standardized as well as custom-engineered dosing systems at its Weingarten site. The product range comprises polymer preparation plants (CONTINUFLOC), dissolving plants (POLYMAT, SOLVIMAT, PREPADOS), piston diaphragm dosing pumps (FKM, FMP), storage and dosing stations, process and storage tanks, agitators (series B19/B20) as well as chlorine gas dosing systems and the TABESY tank filling systems. The plants are used in chemical dosing, process and wastewater treatment and drinking water treatment, among others at municipal sewage treatment plants, in the paper industry, power generation, the food, chemical and rubber industries as well as in mining. In addition to production and assembly, Alltech offers commissioning, maintenance, inspection, repair and hotline service. With its own research and development, special solutions are produced from standard products and modular components; the plants are also in use internationally, among others in Hungary, the Czech Republic and Egypt.
- Site
- Weingarten
- Processes
- Chemical dosing (dosing systems, dosing equipment and components for liquid, solid and, Neutralization and treatment of wastewater or process water, Manufacture of polymer preparation plants (e.g. CONTINUFLOC dissolving and dosing systems), Manufacture of dissolving plants, Manufacture of dosing pumps (piston diaphragm dosing pumps FKM), Manufacture of storage and dosing stations, Manufacture of process and storage tanks (incl. mother tanks, cylindrical storage tanks with, Manufacture of agitators (agitator shafts and impellers)
- Materials
- 1.4571 (stainless steel), rubber-lined steel, PP (polypropylene), PVDF, PE (polyethylene), Caustic soda, Activated carbon powder, Urea
- Certificates
- DIN EN ISO 9001:2015, Certified specialist contractor under the Water Resources Act (WHG), DIBt construction approval (tanks and trays, incl. earthquake-prone areas), Swiss approval (KVU), ISO 9001, WHG certified specialist contractor (DEKRA), DIBt construction approval Z.4021-27, SVTI approval Switzerland (KVU)
- Industries
- Municipal wastewater treatment, Paper industry, Power generation, Food industry, Drinking water treatment, Chemicals
- 01
Development and design (own R&D)
- 02
Manufacturing in own production
- 03
Assembly
- 04
Commissioning
- 05
Maintenance, inspection and repair
- 06
Hotline service and spare parts supply
Materials and Processes
1.4571 (stainless steel)
Material for agitator shafts and impellers with high corrosion resistance.
rubber-lined steel
Version for agitator shafts and impellers for aggressive media.
PP (polypropylene)
Plastic cladding for agitator shafts and impellers.
PVDF
Chemical-resistant cladding for agitators.
PE (polyethylene)
Material for protective cabinets and tank components.
Locations
Weingarten
DEDevelopment, production, sales
- Materials
- 1.4571, Stahl gummiert, PP, PVDF, PE
- Agitator series B19 (750–1500 rpm)
- Gear-driven agitator series B20 (44–200 rpm)
- Piston diaphragm dosing pumps FKM/FMP
- CONTINUFLOC dissolving and dosing systems
- PREPADOS suspension preparation plant
- POLYMAT/SOLVIMAT dissolving preparation plants
- TABESY tank filling systems
- iReg control system
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Chemical dosing (dosing systems, dosing equipment and components for liquid, solid andEngineering | – | – | – | – | – |
| Neutralization and treatment of wastewater or process waterEngineering | – | – | – | – | – |
| Manufacture of polymer preparation plants (e.g. CONTINUFLOC dissolving and dosing systems)Engineering | – | – | – | – | polymer powder |
| Manufacture of dissolving plantsEngineering | – | – | – | – | – |
| Manufacture of dosing pumps (piston diaphragm dosing pumps FKM)Engineering | – | – | – | – | – |
| Manufacture of storage and dosing stationsEngineering | – | – | – | – | – |
| Manufacture of process and storage tanks (incl. mother tanks, cylindrical storage tanks withEngineering | – | – | – | – | PE, polypropylene |
| Manufacture of agitators (agitator shafts and impellers)Engineering | – | – | – | – | 1.4571 (stainless steel), rubber-lined steel, PP, PVDF |
| Chlorine gas dosingEngineering | – | – | – | – | – |
| Preparation and dosing of activated carbon powder (PREPADOS suspension preparation plant, FKMEngineering | – | – | – | – | activated carbon powder |
| Preparation and dosing of urea (PREPADOS, POLYMAT, SOLVIMAT dissolving preparation plants, FKMEngineering | – | – | – | – | urea |
| Preparation and dosing of diatomaceous earth (PREPADOS suspension preparation plant, dosing pumpsEngineering | – | – | – | – | diatomaceous earth |
| Dosing of hydrogen peroxide (storage tanks with safety and monitoring equipment, FMPEngineering | – | – | – | – | hydrogen peroxide |
| Dosing of antifoam agents (storage and dosing stations, FKM piston diaphragm dosing pumps)Engineering | – | – | – | – | antifoam agents |
| Dosing of biocides (storage and dosing stations, FKM piston diaphragm dosing pumps)Engineering | – | – | – | – | biocides |
| Caustic soda dosing with storage tanks and dosing stations (pH control for SBR process)Engineering | – | – | – | – | caustic soda |
| Dosing of additives (wet strength agents) with mother tanks and dosing stations for theEngineering | – | – | – | – | wet strength agents (additives), polymer solution |
| Preparation of polymer concentrate and dosing of retention aids (CONTINUFLOC with EMMIEngineering | – | – | – | – | polymer concentrate, polymer powder, polymer solution |
| Soda dissolving plants for drinking water treatmentEngineering | – | – | – | – | soda |
| Chlorine dioxide plants for water treatmentEngineering | – | – | – | – | chlorine dioxide |
| Treatment of AOX-contaminated flotation material with fully automatic polymer preparation plantEngineering | – | – | – | – | polymer |
| Assembly and commissioning of dosing systems and dosing stationsAssembly | – | – | – | – | – |
| Maintenance, inspection, testing and repair of dosing systems, pumps and equipment (alsoTesting | – | – | – | – | – |
| New development / custom design of dosing systems (special solutions from standard productsEngineering | – | – | – | – | – |
| Manufacturing of plants, systems, tanks, stations and components in own production withAssembly | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Agitator series B19 (direct drive) | Alltech B19 | – | Impeller speeds 750 to 1500 rpm | – | Weingarten |
| Gear-driven agitator series B20 | Alltech B20 | – | Impeller speed 44 to 200 rpm | – | Weingarten |
| Piston diaphragm dosing pump | Alltech FKM | – | – | – | Weingarten |
| Dosing pump | Alltech FMP | – | – | – | Weingarten |
| Dissolving and dosing system (fully automatic two-chamber pendulum system for polymer preparation) | Alltech CONTINUFLOC | – | e.g. 4,000 liters of ready-to-use polymer solution per hour (Vajda Papír plant) | – | Weingarten |
| Suspension preparation plant | Alltech PREPADOS | – | – | – | Weingarten |
| Dissolving preparation plant | Alltech POLYMAT | – | – | – | Weingarten |
| Dissolving preparation plant | Alltech SOLVIMAT | – | – | – | Weingarten |
| Electromechanical mixing system (option for CONTINUFLOC) | Alltech EMMI | – | – | – | Weingarten |
| Tank filling system | Alltech TABESY | – | – | – | Weingarten |
| Control system for piston diaphragm dosing pumps (intelligent, with over-/underpressure monitoring) | Alltech iReg | – | – | – | Weingarten |
| Storage tank for caustic soda with containment tray (WHG, DIBt Z.4021-27) | Alltech | 3 | max. usable volume of 25 m³ each | – | Weingarten |
Additional services
Reference customers
Quality and Certifications
Alltech is certified according to DIN EN ISO 9001:2015 and approved as a certified specialist contractor under the German Water Resources Act (WHG) by DEKRA. Tanks and containment trays have DIBt construction approval (Z.4021-27), including for earthquake-prone areas, as well as Swiss approval under the KVU via SVTI.
| Evidence | Weingarten |
|---|---|
| ISO 9001 | |
| WHG certified specialist contractor (DEKRA) | |
| DIBt construction approval Z.4021-27 | |
| SVTI approval Switzerland (KVU) |
History
Active in dosing system engineering for over 40 years or over 30 years (inconsistent information on the website)
- 2022
Recertification as a certified specialist contractor under the WHG by TÜV Süd until June 2024
- 2022
Delivery of dosing systems for the new tissue production line PM2 of Vajda Papír in Dunaföldvár (Hungary), including CONTINUFLOC with EMMI for up to 4,000 liters of polymer solution per hour