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Development and manufacture of PKD and solid carbide (VHM) special tools, hydraulic clamping fixtures and CNC precision parts

AL

ALMÜ Präzisionswerkzeug GmbH

Zell unter AichelbergNew on Amplifa

just under 40Employees
over 30 yearsTool manufacturing in Zell unter Aichelberg
HRB 531275, Amtsgericht UlmCommercial Register
Components up to 20 kgMax. piece weight turn-mill cell

Precision & Innovation

ALMÜ Präzisionswerkzeug GmbH is a mid-sized company based in Zell unter Aichelberg at the foot of the Swabian Alb, specialising in the development, manufacture and distribution of precision and special tools for machining production. The portfolio includes PKD and PKD monoblock tools, VHM tools, drill/countersink combination tools, indexable-insert tools, the HSC-Flex cutter and hydraulic clamping fixtures. In addition, the company offers CNC parts production as contract manufacturing – with milling, turning, hard turning, wire EDM and grinding on machines from Grob, DMG, Heller, Chiron, Gildemeister and Studer – including heat treatment, coating, assembly of ready-to-install assemblies and logistics. Materials include aluminium, steel, cast iron, brass and plastics. Customers come from the automotive and supply industry, mechanical engineering, aerospace engineering, semiconductor equipment manufacturing and the consumer goods industry. With just under 40 employees, ALMÜ focuses on speed, precision and flexibility; since 2026 the company has been part of the Sandvik Group.

Site
Zell unter Aichelberg
Processes
CNC milling (Heller BEA05/BEA07, DMU 50V 5-axis), High-speed milling of aluminium parts (Chiron FZ18S/FZ22L), CNC turning (chucked parts, hard turning), Turn-mill cell (complete machining left/right, automated), Wire EDM (internal and external contours), Cylindrical and surface grinding (fine machining after heat treatment), Waterjet cutting, Heat treatment (case hardening, gas nitriding, induction hardening, annealing)
Materials
Aluminium, Steel, Cast Iron, Brass, Plastics, VHM (solid carbide), PKD (polycrystalline diamond), Solid Carbide (VHM)
Certificates
DIN ISO 9001:2015, ISO 9001
Employees
~40
Industries
Automotive and supply industry, Mechanical engineering, Aerospace engineering, Semiconductor equipment manufacturing, Consumer goods industry, Aerospace technology
  1. 01

    Design / tool planning

  2. 02

    Tool planning service (strategies, parameters, tool life)

  3. 03

    CNC manufacturing (milling, turning, wire EDM, grinding)

  4. 04

    Heat treatment

  5. 05

    Coating

  6. 06

    Assembly of ready-to-install assemblies

  7. 07

    Quality inspection

  8. 08

    Logistics / shipping

  9. 09

    Regrinding and repair service

Materials & Processes

Al

Aluminium

Main material in CNC parts and tool manufacturing, e.g. high-speed milling with flatness tolerance 0.01 mm.

St

Steel

Machining by milling, turning, wire EDM and grinding; case hardening, gas nitriding, induction hardening and annealing possible.

GG

Cast Iron

Workpiece material for milling, turning and grinding as well as heat treatment.

MS

Brass

Machinable material for CNC parts production.

KU

Plastics

Processed in CNC parts production (milling/turning).

VHM

Solid Carbide (VHM)

Cutting material for special tools with polished chip chambers and individual cutting edge design.

PKD

polycrystalline diamond (PKD)

Cutting material for tools with long tool life in aluminium and light alloy machining, monoblock concentricity in the range of 3 µm.

Sites

Zell unter Aichelberg

DE

Headquarters with manufacturing, climate-controlled measuring room, assembly and canteen

Part weight / size
Components up to 20 kg (turn-mill cell)
Lot size
Series and large-series production
Materials
Aluminium, steel, cast iron, brass, plastics
  • 2× Grob G550 machining centers (X 800, Y 950, Z 1020 mm)
  • 3× DMG DMU 50 V 5-axis machining centers
  • Heller BEA 07 / BEA 05 machining centers
  • Chiron FZ22 L / FZ18 S high-speed machining centers
  • 3× Agie wire EDM machines
  • Gildemeister CTX 400 lathes
  • Studer S20/S35/S36 and Zirsch ZT 510 grinding machines
  • 5-axis grinding machine with workpiece loader
  • Fanuc turn-mill cell M-710iC/50 with handling system
  • Zeiss C700 coordinate measuring machine
  • Walter Helicheck tool measuring machine

Industries

Automotive and supply industryMechanical engineeringAerospace engineeringSemiconductor equipment manufacturingConsumer goods industryAerospace technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling (Heller BEA05/BEA07, DMU 50V 5-axis)Machining––––Aluminium, Steel, Cast Iron, Brass, Plastics
High-speed milling of aluminium parts (Chiron FZ18S/FZ22L)MachiningFlatness 0.01 mm–––Aluminium
CNC turning (chucked parts, hard turning)Machining––––Aluminium, Steel, Cast Iron, Brass, Plastics
Turn-mill cell (complete machining left/right, automated)Machining––20 kg–Aluminium, Steel, Cast Iron, Brass, Plastics
Wire EDM (internal and external contours)MachiningTolerances in the µm range–––Steel, Aluminium, Cast Iron, Brass
Cylindrical and surface grinding (fine machining after heat treatment)Machining––––Steel, Aluminium, Cast Iron, Brass
Waterjet cuttingMachiningFlatness and concentricity tolerances 10 µm–––Aluminium, Steel
Heat treatment (case hardening, gas nitriding, induction hardening, annealing)Heat treatment––––Steel, Cast Iron
Surface treatment––––Steel, Aluminium, Cast Iron
Hard coatings (TiN, TiCN, TiNAL, sliding coatings, diamond coatings)Surface treatment––––Steel, Aluminium
Assembly of ready-to-install assemblies (incl. procurement parts disposition, shipping, measurementAssembly––––Aluminium, Steel, Cast Iron, Brass, Plastics
Fixture constructionEngineering––––Aluminium, Steel
Inspectionµm-accurate690 mm × 700 mm × 500 mm––Aluminium, Steel, Cast Iron, Brass
Engineering––––VHM (solid carbide), PKD (polycrystalline diamond)
Design and manufacture of hydraulic clamping fixtures (over 12 years of expertise)Engineering–––––
Regrinding service / tool repair (VHM and PKD)Machining––––VHM, PKD

21 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining centerGrob G5502X 800, Y 950, Z 1020 mm–Zell unter Aichelberg
Machining center (5-axis)DMG (Deckel Maho) DMU 50 V3X 500, Y 380, Z 312 mm–Zell unter Aichelberg
Machining centerHeller BEA 072X 630, Y 500, Z 560 mm–Zell unter Aichelberg
Machining centerHeller BEA 051X 500, Y 400, Z 560 mm–Zell unter Aichelberg
Machining centerHeller BEA 051X 630, Y 400, Z 560 mm–Zell unter Aichelberg
Machining centerChiron FZ22 L1X 1600, Y 400, Z 425 mm–Zell unter Aichelberg
Machining center (high-speed)Chiron FZ18 S1X 550, Y 300, Z 425 mm–Zell unter Aichelberg
Wire EDM machineAgie 150HSS1X 400, Y 400, Z 100 mm–Zell unter Aichelberg
Wire EDM machineAgie 1202X 400, Y 400, Z 100 mm–Zell unter Aichelberg
LatheGildemeister CTX 400–Swing diameter 470 mm, turning length 600 mm–Zell unter Aichelberg
LatheGildemeister CTX 400–Swing diameter 455 mm, turning length 1000 mm–Zell unter Aichelberg
Grinding machineZirsch ZT 5101Ø 1000 mm, grinding length 600 mm–Zell unter Aichelberg
Grinding machineStuder S361Ø 300 mm, grinding length 500 mm–Zell unter Aichelberg
Grinding machineStuder S353Ø 300 mm, grinding length 540 mm–Zell unter Aichelberg
Grinding machineStuder S203Ø 190 mm, grinding length 400 mm–Zell unter Aichelberg
5-axis grinding machine with workpiece loader––––Zell unter Aichelberg
Coordinate measuring machineZeiss C7001690 x 700 x 500 mm–Zell unter Aichelberg (climate-controlled measuring room)
Contour graphZeiss1––Zell unter Aichelberg
Tool measuring machineWalter Helicheck1––Zell unter Aichelberg
Turn-mill cell with handling systemFanuc M-710iC/501Components up to 20 kg, Ø150 x 400 mm–Zell unter Aichelberg
Automation/HandlingLang Technik1Components up to 15 kg, 210 x 125 x 200 mm–Zell unter Aichelberg

Additional services

Design/tool planningProcess engineeringApplication technology/on-site serviceTool planning service (tool plans, machining strategies, parameters, tool life calculation)Regrinding serviceRepair service (e.g. PKD corner milling cutter head re-tipping)CNC parts production (milling, turning, hard turning, wire EDM, grinding)Heat treatment (case hardening, gas nitriding, induction hardening, annealing)Assembly of ready-to-install assembliesProcurement parts dispositionLogistics/shippingQuality inspection (Zeiss CMM, Walter Helicheck, dynamic balancing)

Reference customers

Buvo (automotive supplier)VDL

Quality

ALMÜ is certified to DIN ISO 9001:2015; every manufacturing process is seamlessly documented through predefined inspection procedures. The climate-controlled measuring room is equipped with a Zeiss C700 coordinate measuring machine, a Zeiss contour graph, a Walter Helicheck tool measuring machine and equipment for dynamic balancing.

EvidenceZell unter Aichelberg
ISO 9001

History

  1. 2024

    Market launch PKD corner milling cutter head (promotion until 31.12.2024)

  2. 2024

    Acceptance of second fully overhauled Studer S35 (GSN)

  3. 2025

    Roadshow of the Dutch sales team at Buvo and VDL

  4. 2025

    Host of the SANCE sales managers meeting of the Sandvik Group

  5. 2026

    ALMÜ becomes part of the Sandvik Group; trainee program, complaints procedure via Sandvik Whistleblowing

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