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Interbau-Blink – Fertigung

Manufacturer of ceramic tiles and architectural ceramics in the Westerwald, including large formats up to 260 × 120 cm (GIGA-Line®).

IN

Alois Korzilius Interbau Fabrikation für moderne Baukeramik GmbH & Co. KG

Ransbach-Baumbach (Hauptstraße 73-79) · Ransbach-Baumbach (Oststraße 77)New on Amplifa

over 100 years agoCompany founding
250–280Employees
Ransbach-BaumbachProduction site in the Kannenbäckerland
260 × 120 cmMaximum tile format (GIGA-Line®)
6–20 mmGIGA-Line® slab thicknesses

About Interbau-Blink

Alois Korzilius Interbau Fabrikation für moderne Baukeramik GmbH & Co. KG (Interbau-Blink) is a traditional ceramics manufacturer from the Kannenbäckerland in Ransbach-Baumbach in the Westerwald. The product portfolio includes residential ceramics (floor and wall tiles, brick slips up to 70 × 35 cm), the large-format tiles of the GIGA-Line® brand produced since 2017 in sizes up to 260 × 120 cm, as well as object and industrial ceramics and architectural ceramics for pool, spa & wellness applications with around 100 basic contours. Production uses mineral raw materials such as Westerwald clay, chamotte and feldspar, processed by extrusion technology (strand pressing) or pressing, followed by drying, digital printing, glazing, firing at up to 1200 °C and dry calibration. The GIGA-Line® production line operates according to Industry 4.0 principles with autonomous logistics, a 440-tonne hydraulic press, a 1.6 m wide digital printer and a 41 metre long dryer. The products are used in swimming pools, thermal baths, laboratories, chemical plants, beverage filling plants and international projects; deliveries are made within Germany and internationally. The corporate group is owned by the Uta Korzilius-Kern Foundation.

Site
Ransbach-Baumbach
Processes
Tile extrusion technology / strand pressing, Shaping by pressing (tile pressing), Drying, Glazing and decorating / digital printing, Firing (ceramic firing up to 1200 °C), Grinding / rectifying (dry calibration), Manufacture of ceramic moulded parts (architectural ceramics pool, spa & wellness, approx. 100, Manufacture of object and industrial ceramics
Materials
Westerwald clay, Chamotte, Feldspar, Porcelain stoneware, Stoneware, Ceramics, Strand pressing (extrusion), Pressing (tile pressing)
Certificates
DIN EN ISO 50001:2018 (energy management), EPD (Environmental Product Declaration, ISO 14025 / EN 15804), ISO 50001 (DIN EN ISO 50001:2018), EPD according to ISO 14025 / EN 15804
Employees
250–280
Industries
Tile and construction ceramics, Swimming pool construction (pool, spa & wellness), Industrial ceramics (chemical plants, laboratories, beverage filling plants,, Architecture and façade construction, Interior architecture
  1. 01

    Raw material preparation (clay, chamotte, feldspar)

  2. 02

    Shaping by strand pressing/extrusion or pressing

  3. 03

    Drying

  4. 04

    Glazing and decorating (digital printing)

  5. 05

    Firing at up to 1200 °C

  6. 06

    Dry calibrating/grinding (rectifying)

  7. 07

    Quality inspection

  8. 08

    Packaging and shipping

Materials and Processes

TON

Westerwald clay

Main raw material from regional deposits in the Westerwald; depending on the body, clay content exceeds 70 %.

SCH

Chamotte

Mineral raw material which, together with clay, accounts for more than 70 % of the ceramic body.

FEL

Feldspar

Sourced exclusively from German distributors and added to the ceramic bodies.

FEIN

Porcelain stoneware

Material of the Home Collection series for floor and wall tiles.

STEIN

Stoneware

Material for object and industrial ceramics as well as residential ceramics.

STRANG

Strand pressing (extrusion)

Core process of the corporate group for shaping ceramic profiles and tiles.

PRESSEN

Pressing (tile pressing)

Shaping of large-format slabs on a 440-tonne hydraulic press.

DD

Digital printing

1.6 m wide digital printer for applying marble, metal or natural stone effects.

BRAND

Ceramic firing

Firing in the kiln at up to 1200 °C for densification and durability of the ceramics.

REKT

Dry calibrating / rectifying

Grinding of the fired slabs for precise dimensional accuracy and rectified edges.

Sites

Standort Ransbach-Baumbach

Ransbach-Baumbach

DE

Production, administration, exhibition (Hauptstraße 73-79)

Part weight / size
up to 15 kg/m² at 6 mm slab thickness (GIGA-Line®)
Materials
Ceramics, clay, chamotte, feldspar, porcelain stoneware, stoneware
  • GIGA-Line® production line (Industry 4.0)
  • Hydraulic press (440 t)
  • Dryer (41 m length)
  • Digital printer (1.6 m print width)
  • Firing kiln (up to 1200 °C)
  • Dry calibrating machine

Products

GIGA-Line® large-format tile 260 × 120 cm
GIGA-Line® large-format tile 260 × 120 cmPressing, digital printing · Residential and object sector
Architectural ceramics pool, spa & wellness
Architectural ceramics pool, spa & wellnessMoulded part system · Swimming pool construction
GIGA-Line® Slate terrace elements
GIGA-Line® Slate terrace elementsCeramics · Terrace construction
GIGA-Line® Detroit brick slips
GIGA-Line® Detroit brick slipsExtrusion · Façade and interior
GIGA-Line® Classic Oak floor tiles
GIGA-Line® Classic Oak floor tilesPressing · Residential sector
GIGA-Line® Panel large-format slab
GIGA-Line® Panel large-format slabPressing · Interior architecture

Inside the production

GIGA-Line® Marlene, Designer's Collection
GIGA-Line® Marlene, Designer's Collection
GIGA-Line® Travertin
GIGA-Line® Travertin
GIGA-Line® Seahouse
GIGA-Line® Seahouse
GIGA-Line® Epic Stone
GIGA-Line® Epic Stone
GIGA-Line® Empire
GIGA-Line® Empire
GIGA-Line® Columbia
GIGA-Line® Columbia
Project bathroom with GIGA-Line® Empire
Project bathroom with GIGA-Line® Empire
GIGA-Line® Detroit Copper Brown in the object sector
GIGA-Line® Detroit Copper Brown in the object sector
Detroit 260 x 120 cm Copper Brown
Detroit 260 x 120 cm Copper Brown

Industries

Tile and construction ceramicsSwimming pool construction (pool, spa & wellness)Industrial ceramics (chemical plants, laboratories, beverage filling plants,Architecture and façade constructionInterior architecture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Tile extrusion technology / strand pressingPlastics––––Clay, Chamotte, Feldspar, Ceramics
Shaping by pressing (tile pressing)Plastics–260 cm × 120 cm––Ceramics, Clay, Chamotte
DryingHeat treatment––––Ceramics
Glazing and decorating / digital printingSurface–260 cm × 120 cm––Ceramics
Firing (ceramic firing up to 1200 °C)Heat treatment––––Ceramics
Grinding / rectifying (dry calibration)Machining–260 cm × 120 cm––Ceramics
Manufacture of ceramic moulded parts (architectural ceramics pool, spa & wellness, approx. 100Plastics––––Ceramics, Clay
Manufacture of object and industrial ceramicsPlastics––––Ceramics, Stoneware
Manufacture of residential ceramics (floor and wall tiles, brick slips up to 70 x 35 cm)Plastics–70 cm × 35 cm––Ceramics, Porcelain stoneware, Stoneware, Clay
Manufacture of large-format GIGA-Line® tiles (6-20 mm slab thickness)Plastics–260 cm × 120 cm15 kg/m² (at 6 mm)–Ceramics, Clay
Quality inspectionTesting––––Ceramics

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
GIGA-Line® production line (large-format tile production, Industry 4.0)–1––Ransbach-Baumbach
Hydraulic press––––Ransbach-Baumbach
Dryer––41 metres long–Ransbach-Baumbach
Digital printer (1.6 m wide)–11.6 m print width–Ransbach-Baumbach
Firing kiln––––Ransbach-Baumbach
Dry calibrating machine––––Ransbach-Baumbach

Additional services

Architectural ceramics for pool, spa & wellness (moulded part system)Object and industrial ceramicsCustom-made productsCeramic façadesTerrace elements

Reference customers

Walz Badmanufaktur GmbHEUROBAUSTOFF Fachgruppe

Quality and Certification

The products are manufactured according to the company's own factory standard and the regulations applicable in Germany; GIGA-Line® production concludes with a final quality inspection before fully automated packaging. Energy management systems according to DIN EN ISO 50001:2018 are certified at Interbau and Blink; an EPD according to ISO 14025 / EN 15804 is available for the tiles.

EvidenceRansbach-Baumbach
ISO 50001 (DIN EN ISO 50001:2018)
EPD according to ISO 14025 / EN 15804

History

  1. vor über

    Founding of the companies today known as Alois Korzilius Interbau GmbH & Co. KG and Bernhard Link GmbH & Co. KG; initially various ceramic products such as drinking vessels, feeding troughs and stoneware pipes.

  2. Mitte 1960er

    Concentration on the manufacture of wall and floor tiles; development into ceramics specialists in the field of tile extrusion technology.

  3. 1989

    Establishment of the Uta Korzilius-Kern Foundation on 9 August 1989; the foundation took over the shareholders' interests in the companies.

  4. 1999

    Alois Korzilius Interbau acquires a 100 percent interest in Bernhard Link GmbH & Co. KG, thereby expanding the product range.

  5. 2017

    Start of sales of the GIGA-Line® brand for large-format ceramics up to 260 × 120 cm at the company's own production facility in Ransbach-Baumbach.

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