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Alpha Ionstatex – Fertigung

Planning, construction and qualification of cleanrooms, ventilation and air-conditioning technology as well as stainless steel cleanroom equipment

Alpha Ionstatex Logo

Alpha Ionstatex GmbH

Offenbach an der Queich (Interpark 7, 76877)New on Amplifa

2001Founded
312Realised projects
21.400 m²Installed cleanroom systems
ISO 9001:2015Initial certification 27.11.2023

About Alpha Ionstatex

Alpha Ionstatex GmbH is a cleanroom and ventilation technology company founded in 2001 and headquartered in Offenbach an der Queich (Rhineland-Palatinate). Its range of services covers the entire value chain: consulting and planning in accordance with HOAI, project design and realisation of complete cleanrooms to DIN EN ISO 14644 and GMP, room ventilation and air-conditioning technology, heat and cold generation, control cabinet and MSR technology as well as qualification (DQ, IQ, OQ, PQ), acceptance measurements and maintenance. In-house product developments include the Clean Air Module (CAM) with air filtration and ionisation, the ionisation module IAM and modular protective enclosures in cleanroom quality. In addition, the company manufactures cleanroom furniture and equipment made of stainless steel in various grades, with or without perforated surfaces, including cabinets, shelving, transport trolleys and flowboxes. Customers include companies and institutes from the pharmaceutical, biopharmaceutical, medical technology, microelectronics, food and research sectors. According to its own statements, more than 21,400 m² of cleanroom systems have been realised in 312 projects to date.

Site
Offenbach an der Queich
Processes
Cleanroom project design and realisation (complete systems to ISO 14644, GMP-compliant), Cleanroom installation and assembly (walls, window elements, doors, high-speed doors,, Modular protective enclosures in cleanroom quality, Ventilation technology / air-conditioning technology (central air handling units, supply, outdoor, Heat and cold generation (chillers, free cooling, recooler units, piping systems,, Control cabinet construction and measurement and control technology (central controllers with, Fire alarm and fire protection systems (smoke detectors, connection to fire alarm control panel,, Cleanroom equipment and furniture made of stainless steel (cabinets, dispensers, seating benches,
Materials
Stainless steel (various grades, with/without perforated surfaces), Stainless steel (various grades), Clean Air Module (CAM), Ionisation Module (IAM), Room Ventilation and Air-Conditioning Technology
Certificates
ISO 9001:2015
Founded
2001
Industries
Pharmaceuticals, Biopharmaceuticals, Medical technology, Microelectronics, Food industry, Research institutions
  1. 01

    Consulting, feasibility studies and planning in accordance with HOAI

  2. 02

    Cleanroom project design according to ISO 14644 / GMP

  3. 03

    Manufacture of in-house modules and stainless steel equipment

  4. 04

    Installation and assembly (walls, ceilings, HVAC, heat/cold, MSR)

  5. 05

    Qualification (DQ, IQ, OQ, PQ) and acceptance measurements

  6. 06

    Maintenance, monitoring and training

Materials and Processes

RVS

Stainless steel (various grades)

For cleanroom furniture and equipment, with or without perforated surfaces, resistant to aggressive chemicals.

CAM

Clean Air Module (CAM)

In-house developed multifunctional module for air filtration with additional ionisation.

IAM

Ionisation Module (IAM)

Ionisers reduce damage to electrical components and extend their service life.

RLT

Room Ventilation and Air-Conditioning Technology

Central air handling units, HEPA/ULPA filters, filter-fan units and plenum solutions for defined cleanroom classes.

Sites

Standort Offenbach an der Queich

Offenbach an der Queich

DE

Headquarters with planning, manufacturing and assembly

Materials
Stainless steel
  • CAM – Clean Air Module (in-house development)
  • IAM – Ionisation Module (in-house development)
  • Filter-fan units / ceiling air distribution (plenum)
  • Control cabinet construction
  • Workshop for stainless steel cleanroom furniture

Products and Components

Clean Air Module (CAM)
Clean Air Module (CAM)In-house development · Cleanroom and ventilation technology
Ionisation Module (IAM)
Ionisation Module (IAM)In-house development · Ionisation technology
Cleanroom System CAAeco
Cleanroom System CAAecoComplete cleanroom · Pharma/Microelectronics
Ventilation System
Ventilation SystemHVAC/Air-conditioning technology · Cleanroom ventilation
On-Site Assembly and Installation
On-Site Assembly and InstallationAssembly · Cleanroom construction

Inside the production

Cleanroom as tile-scale large view
Cleanroom as tile-scale large view
Architectural drawing of a cleanroom project
Architectural drawing of a cleanroom project
Airlock and access control
Airlock and access control

Industries

PharmaceuticalsBiopharmaceuticalsMedical technologyMicroelectronicsFood industryResearch institutions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cleanroom project design and realisation (complete systems to ISO 14644, GMP-compliant)Engineering––––Stainless steel
Cleanroom installation and assembly (walls, window elements, doors, high-speed doors,Assembly–––––
Modular protective enclosures in cleanroom qualityAssembly–––––
Ventilation technology / air-conditioning technology (central air handling units, supply, outdoorSurface–––––
Heat and cold generation (chillers, free cooling, recooler units, piping systems,Surface–––––
Control cabinet construction and measurement and control technology (central controllers withAssembly–––––
Fire alarm and fire protection systems (smoke detectors, connection to fire alarm control panel,Assembly–––––
Cleanroom equipment and furniture made of stainless steel (cabinets, dispensers, seating benches,Assembly––––Stainless steel
Qualification and acceptance measurements (DQ, IQ, OQ, PQ support, acceptance measurements,Testing–––––
Feasibility studies with risk analysis (FMEA), energy concepts, personnel training, planningEngineering–––––
Maintenance, commissioning, monitoring and control via software (control and monitoring)Testing–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cleanroom module (air filtration with ionisation)Alpha Ionstatex (in-house development) CAM – Clean Air Module–––Offenbach, Germany
Ionisation moduleAlpha Ionstatex (in-house development) IAM–––Offenbach, Germany
Filter-fan units / ceiling air distribution (plenum)–––––
Air-conditioning units for halls and offices–––––
Cleanroom furniture/manufactured products (cabinets, shelving, transport trolleys, flowboxes etc.)Alpha Ionstatex–––Offenbach, Germany

Additional services

Cleanroom planning and project designCleanroom installation and assemblyQualification (DQ, IQ, OQ, PQ support) and acceptance measurementsMaintenance and upkeepVentilation technology / air-conditioning technologyControl and measurement technology, control cabinet constructionHeat and cold generationCleanroom furniture and equipment (stainless steel)Ionisation (CAM/IAM modules)Protective enclosures / Protective EnclosuresFeasibility studies and risk management (FMEA)Energy conceptsEmployee trainingEngineering in accordance with HOAI

Quality and Certification

Projects are qualified in accordance with DIN EN ISO 14644, the EU GMP guideline and FDA requirements; the company supports DQ, IQ, OQ and PQ and performs acceptance measurements as well as RE qualifications. The management system is certified to ISO 9001:2015.

EvidenceOffenbach an der Queich
ISO 9001:2015

History

  1. 2001

    Foundation of Alpha Ionstatex GmbH; over 20 years of experience in the cleanroom and ventilation technology sector

  2. 2023

    Initial certification to ISO 9001:2015 by PIAQ Deutschland GmbH on 27.11.2023 (certificate DE23_ALP0110)

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