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ALPHA-LAYTRON – Fertigung

EMS provider for medical technology electronic assemblies – SMD/THT assembly, testing and series from 50 to 20,000 units.

ALPHA-LAYTRON Logo

Alpha Laytron GmbH

Reinheim near DarmstadtNew on Amplifa

1985Founded
around 20Employees
50–20,000 unitsLot sizes per series
ISO 13485 since 2015Certified
HRB 31933, Darmstadt District CourtCommercial Register

About Alpha Laytron

Alpha Laytron GmbH is a family-owned EMS provider (Electronics Manufacturing Services) based in Reinheim near Darmstadt. The company manufactures electronic assemblies on behalf of its customers – from SMD and THT assembly on JUKI lines through selective and manual soldering to testing with SPI, AOI, in-circuit and functional test. The focus is on electronics for medical devices under the MDR and in-vitro diagnostics under the IVDR; in addition, Alpha Laytron also manufactures for industrial customers, for example for ophthalmic lasers, blood analysis devices and surgical microscopes. The lot size range spans from 50 to 20,000 units per series and is designed for frequent changeovers and small material call-offs. The offering includes design for manufacturability (layout adjustment, redesign), material management with camera-based incoming goods inspection and obsolescence management, logistics & distribution as well as after-sales service such as repair, rework and replacement production. The company deliberately does not offer its own product development. Manufacturing in Reinheim is certified to DIN EN ISO 9001 and ISO 13485.

Site
Reinheim
Processes
SMD assembly, THT assembly, selective soldering, manual soldering, SPI (Solder Paste Inspection), AOI (Automated Optical Inspection), In-circuit test, Functional test
Materials
SMD Assembly, THT Assembly, Selective Soldering, Manual Soldering
Certificates
DIN EN ISO 9001:2015, EN ISO 13485:2016, ISO 9001, ISO 13485
Founded
1985
Employees
around 20
Industries
Medical technology (MDR), In-vitro diagnostics (IVDR), Industrial customers
  1. 01

    Design for manufacturability (layout adjustment/redesign)

  2. 02

    Material management and camera-based incoming goods inspection

  3. 03

    SMD and THT assembly

  4. 04

    Selective and manual soldering

  5. 05

    SPI, AOI, in-circuit and functional test

  6. 06

    Logistics & distribution

  7. 07

    After-sales service (repair, rework, replacement production)

Processes & Technologies

SMD

SMD Assembly

Assembly of printed circuit boards with SMT components on JUKI lines, designed for frequent changeovers.

THT

THT Assembly

Through-hole technology for assemblies whose applications require wired components.

SEL

Selective Soldering

Selective soldering where the assembly requires it.

MAN

Manual Soldering

Hand soldering for THT assemblies and special tasks.

Locations

Standort Reinheim

Reinheim

DE

Manufacturing, Sales, Headquarters

Lot size
50–20,000 units
Materials
Electronic assemblies (SMD/THT)
  • SMD assembly line JUKI
  • THT assembly
  • Selective soldering
  • SPI
  • AOI
  • In-circuit test
  • Functional test

Assemblies

THT assembly
THT assemblyTHT assembly · Medical technology

Inside the production

Manufacturing in Reinheim
Manufacturing in Reinheim
Through-Hole Technology (THT)
Through-Hole Technology (THT)

Industries

Medical technology (MDR)In-vitro diagnostics (IVDR)Industrial customers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assemblyAssembly–––50 – 20,000–
THT assemblyAssembly–––––
selective solderingJoining–––––
manual solderingJoining–––––
SPI (Solder Paste Inspection)Testing–––––
AOI (Automated Optical Inspection)Testing–––––
In-circuit testTesting–––––
Functional testTesting–––––
Layout adjustment and redesign for manufacturabilityEngineering–––––
Repair, rework and replacement productionAssembly–––––
Material management / procurement / logistics & distributionEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SMD assembly lineJUKI–––Reinheim

Additional services

SMD and THT assemblySelective and manual solderingSPI, AOI, in-circuit and functional testLayout adjustment and redesign for manufacturability (design for manufacturing)Material management and procurementCamera-based incoming goods inspectionDiscontinuation/obsolescence managementLogistics & distributionAfter-sales service (repair, rework, replacement production, remainder coverage)Takeover of ongoing assemblies from other manufacturers / series transferBatch documentation and traceability down to the component reelIndustrialization and first article inspection

Quality & Certifications

Alpha Laytron is certified to DIN EN ISO 9001 and EN ISO 13485 (TÜV Hessen, valid until 26.11.2027); the scope covers production, assembly and sales of electronic assemblies on behalf of customers. Batch documentation and traceability down to the component reel, first article inspection and testing with SPI, AOI, in-circuit and functional test ensure quality for every assembly.

EvidenceReinheim
ISO 9001
ISO 13485

History

  1. 1985

    Company founded; the first framework agreement came from medical technology.

  2. 1987

    Start of manufacturing at the Reinheim site near Darmstadt.

  3. 2015

    Initial certification to ISO 13485.

  4. 2024

    Reissue of the ISO 9001 and ISO 13485 certificates by TÜV Hessen (valid until 2027-11-26).

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