Air cushioning systems, protective packaging, and packaging automation from Niedernwöhren
ALPHA Verpackungssysteme GmbH
31712 Niedernwöhren (Headquarters)New on Amplifa
About ALPHA Verpackungssysteme
ALPHA Verpackungssysteme GmbH is a system supplier for custom-made complete solutions in the field of packaging, based in Niedernwöhren (Lower Saxony). The company manufactures AlphaAir cushioning systems, including the machine models CM Mini 20, CM 45, CM 80, CM 150, and CM Universa, and supplies the corresponding air cushion films from German production. Machines and films are offered as a complete system; machine availability is provided free of charge including service and spare parts supply. Furthermore, the range of services includes special and system corrugated boxes in all print and manufacturing variants, the development and sales of constructive protective packaging, as well as automation and integration of packaging processes. Additionally, the company offers drop test analyses and shipping certification, warehousing and logistics concepts, process cost analyses, and packing training. According to the company, the AlphaAir systems are used worldwide by large corporations.
- Site
- Niedernwöhren
- Processes
- Air cushion systems (Production of filling and cushioning products for packaging), Special and system corrugated boxes in all print and manufacturing variants, Development & distribution of constructive protective packaging, Automation and integration of packaging processes, Ergonomic design of modern packing stations, Drop test analysis and shipping certification, Warehousing and logistics concepts, Process cost analyses
- Materials
- Air Cushion Film 25μ, Air Cushion Film 40μ, Air Cushion Film 60μ, Co-extruded High-Performance Film (antistatic)
- Industries
- Packaging Industry, Shipping and Logistics, Large Corporations, Large Corporations (Shipping/Logistics)
- 01
Development of constructive protective packaging
- 02
Production of air cushion films (German production)
- 03
Manufacturing/Provision of air cushion machines
- 04
Integration of conveying technology and cutting devices
- 05
Drop test analysis and shipping certification
- 06
Service and spare parts supply
Films and Materials
Air Cushion Film 25μ
Pre-confectioned 100-m film roll for lighter filling and cushioning tasks.
Air Cushion Film 40μ
Film thickness for standard cushioning sizes such as 100×230 mm and 133×230 mm.
Air Cushion Film 60μ
Stronger film for more demanding cushioning and fixing tasks.
Co-extruded High-Performance Film (antistatic)
Series antistatic, statically loadable from 150 to approx. 500 kg per cushion and suitable for air freight even without pressure equalization.
Locations
Niedernwöhren
DEHeadquarters
- Materials
- Air cushion film (25μ, 40μ, 60μ, co-extruded antistatic), Cartons
- AlphaAir CM Mini 20
- AlphaAir CM 45
- AlphaAir CM 80
- AlphaAir CM 150
- AlphaAir CM Universa
- CM 150 OS with intermediate storage and sensor control
- Conveying units
- Cutting device
- Mobile stand OS
Air Cushion Systems and Extensions
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Air cushion systems (Production of filling and cushioning products for packaging)Packaging | – | – | – | – | Air cushion film (co-extruded high-performance film, 25μ, |
| Special and system corrugated boxes in all print and manufacturing variantsPackaging | – | – | – | – | Carton |
| Development & distribution of constructive protective packagingEngineering | – | – | – | – | – |
| Automation and integration of packaging processesEngineering | – | – | – | – | – |
| Ergonomic design of modern packing stationsEngineering | – | – | – | – | – |
| Drop test analysis and shipping certificationTesting | – | – | – | – | – |
| Warehousing and logistics conceptsEngineering | – | – | – | – | – |
| Process cost analysesEngineering | – | – | – | – | – |
| Packing trainingEngineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| AlphaAir CM Mini 20 Air Cushion Machine | AlphaAir CM Mini 20 | – | Film up to 230 mm width, 100 m rolls, max. 20 air cushions/minute | – | Niedernwöhren |
| AlphaAir CM 45 Air Cushion Machine | AlphaAir CM 45 | – | Film up to 230 mm width, 500 m rolls, max. 45 air cushions/minute, dimensions 470 × 440 × 165 mm | – | Niedernwöhren |
| AlphaAir CM 80 Air Cushion Machine | AlphaAir CM 80 | – | Film up to 230 mm (optional 400 mm) width, max. 80 air cushions/minute, dimensions 445 × 450 × 400 | – | Niedernwöhren |
| AlphaAir CM 150 Air Cushion Machine | AlphaAir CM 150 | – | Film up to 230 mm (optional 400 mm) width, max. 150 air cushions/minute, dimensions 640 × 420 × 240 | – | Niedernwöhren |
| AlphaAir CM Universa Air Cushion Machine | AlphaAir CM Universa | – | Film up to 400 mm width, max. 45 air cushions/minute, cushioning sizes 100×120 to 400×400 mm | – | Niedernwöhren |
| AlphaAir CM 150 OS with intermediate storage and sensor control Air Cushion Machine | AlphaAir CM 150 OS | – | Film up to 400 mm width, max. 150 air cushions/minute, intermediate storage with sensor control | – | Niedernwöhren |
| Conveyor unit for air cushion systems | AlphaAir | – | Vertical and horizontal transport, filling of large baskets/storage containers | – | Niedernwöhren |
| Cutting device for air cushion chains | AlphaAir | – | Automatic separation of a specified number of air cushions from the chain | – | Niedernwöhren |
| Mobile Stand (OS) for CM 80/CM 150 | AlphaAir OS | – | Roll holder at approx. 1 m height, filling of large containers | – | Niedernwöhren |
Additional services