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Alphatec – Fertigung

Manufacturer of switchgear cabinet systems and distribution boards with in-house sheet metal, plastics and electrical production.

Alphatec Logo

Alphatec Schaltschranksysteme GmbH

Brennberg (Bibersbach 2a) · Weißenfels (sales office)New on Amplifa

1993Founded
16,000 m²Production space Bibersbach
6Injection molding machines up to 500 t clamping force
4 mMaximum part length (powder coating)
over 3,000 itemsTotal catalog

Company

Alphatec Schaltschranksysteme GmbH is a family-run company in the electrical industry, founded in 1993 and headquartered in Brennberg (Bavaria). The company manufactures meter cabinets, service connection technology, sub-distribution and floor-standing distribution boards, polyester cable distribution boards, data cabinets, transformer metering cabinets, construction site power distribution boards, as well as wallboxes and charging stations for electromobility. Its vertical range of manufacture includes sheet metal processing on fully automatic punch-shear combination machines with a sheet metal storage tower, bending and edging up to 4 mm sheet thickness and 3 m length, robot-assisted welding, fully automatic copper punching, injection molding with six machines up to 500 tonnes clamping force, deep drawing of plastic sheets, CO2 laser cutting and engraving, powder coating of parts up to 4 m in length, gasket foaming with 2K PUR and silicone foam, as well as electrical assembly and wiring. Customers include the electrical trades, electrical wholesale, energy utilities, industry, telecommunications and mechanical engineering. On 16,000 m² of production space in Bibersbach, empty enclosures, pre-assembled and fully wired distribution boards are manufactured to customer specifications and delivered with the company's own vehicle fleet. The quality management system is certified to DIN ISO 9001:2015.

Site
Brennberg
Processes
Punching technology (punching, embossing, thread cutting), Bending and edging, Welding (robotic welding cell), Grinding/finishing, Powder coating, Gasket foaming (2K PUR foam, silicone foam), Laser cutting and engraving (CO2 lasers 150 W and 30 W), Copper punching (fully automatic)
Materials
Sheet steel, Polyester (glass-fiber reinforced, halogen-free), Polystyrene, Acrylic, Polypropylene, PMMA, Copper, Copper flat bars
Certificates
ISO 9001:2015, DIN ISO 9001:2015
Founded
1993
Industries
Electrical engineering, Electrical trades, Electrical wholesale, Building technology / residential construction, Industry, Telecommunications
  1. 01

    Design / project consulting

  2. 02

    Punching technology (Shear Genius with sheet metal storage tower)

  3. 03

    Bending and edging

  4. 04

    Robotic welding

  5. 05

    Grinding/finishing

  6. 06

    Deep drawing / injection molding

  7. 07

    Powder coating

  8. 08

    Gasket foaming

  9. 09

    Copper punching

  10. 10

    Electrical assembly and wiring

  11. 11

    Documentation and delivery (own vehicle fleet)

Sites

Standort Bibersbach

Bibersbach

DE

Headquarters and production (Bibersbach 2a)

Lot size
Single piece to series
Materials
Sheet steel, copper, plastics, polyester
  • Primapower Shear Genius punch-shear combination with sheet metal storage tower
  • Amada press brakes
  • Cone press brakes
  • RAS Up Down Center
  • Amada robotic bending cell (sheet metal up to 4 mm, 3 m length)
  • Robotic welding cell
  • 6 injection molding machines up to 500 t clamping force
  • Deep drawing machine
  • Fully automatic powder coating line (150 m conveyor chain, curing oven approx. 180 °C)
  • CO2 laser systems 150 W and 30 W
  • Fully automatic copper punching machine
  • Foaming system (PUR/silicone)

Weißenfels

DE

Sales office (Lutherplatz 4)

Components & Products

Pre-assembled switchgear cabinets
Pre-assembled switchgear cabinetsSheet metal working · Electrical engineering
Fully wired switchgear cabinets
Fully wired switchgear cabinetsElectrical assembly · Building technology
Meter cabinets (HEART 2.0)
Meter cabinets (HEART 2.0)Sheet metal processing · Electrical wholesale
Service connection cabinet
Service connection cabinetPunching technology · Energy supply
Circuit breaker distribution board
Circuit breaker distribution boardSheet metal working · Residential construction
Floor-standing distribution board
Floor-standing distribution boardSheet metal processing · Industry
Polyester cable distribution board ZYKLON
Polyester cable distribution board ZYKLONOutdoor distribution board · Energy supply
Data cabinet
Data cabinetSheet metal working · Telecommunications
Transformer metering cabinet
Transformer metering cabinetPunching technology · Energy supply

Inside the production

Product portfolio energy distribution boards
Product portfolio energy distribution boards
Metering technology
Metering technology
Service connection technology
Service connection technology
Sub-distribution boards
Sub-distribution boards
Floor-standing distribution boards
Floor-standing distribution boards
Polyester cable distribution boards
Polyester cable distribution boards
Data cabinets
Data cabinets
Logo customization
Logo customization

Industries

Electrical engineeringElectrical tradesElectrical wholesaleBuilding technology / residential constructionIndustryTelecommunicationsMechanical engineeringElectromobilityEnergy utilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Punching technology (punching, embossing, thread cutting)Forming––––Sheet metal of all kinds
Bending and edgingForming–3m––Sheet metal up to 4 mm
Welding (robotic welding cell)Joining––––Sheet steel
Grinding/finishingSurface–––––
Powder coatingSurface–4m––Sheet steel
Gasket foaming (2K PUR foam, silicone foam)Joining––––PUR foam, Silicone foam
Laser cutting and engraving (CO2 lasers 150 W and 30 W)Machining––––Polystyrene, Acrylic, Polypropylene, PMMA, various materials (engraving)
Copper punching (fully automatic)Forming––––Copper
Injection moldingPlastics––––Plastics
Deep drawing of plastic sheetsPlastics––––Plastic sheets
Electrical assembly / wiring / switchgear cabinet constructionAssembly––––Sheet steel, Plastics
Contract manufacturing (design, punching, bending, welding, powder coating, gasket foaming,Engineering–––Series–

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Punch-shear combination with sheet metal storage towerPrimapower Shear Genius–––Bibersbach
Press brakeAmadaseveral––Bibersbach
Press brakeConeseveral––Bibersbach
Up Down Center (bending/edging)RAS Up Down Center1––Bibersbach
Robotic bending cellAmada–Sheet metal up to 4 mm and 3 m length–Bibersbach
Robotic welding cell––––Bibersbach
Injection molding machine–6Clamping force up to 500 tonnes–Bibersbach
Deep drawing machine––––Bibersbach
Powder coating line (fully automatic, approx. 150 m conveyor chain, 4 spray guns, curing oven––Parts up to 4 m length–Bibersbach
CO2 laser system––150 W–Bibersbach
CO2 laser system––30 W–Bibersbach
Copper punching machine (fully automatic)–1––Bibersbach
Foaming system (gasket foaming)––––Bibersbach

Additional services

Design/engineeringMetal processing (punching, bending, welding)Plastics processing (injection molding, deep drawing)Powder coatingGasket foaming (PUR/silicone)Laser cutting and engravingCopper punchingElectrical assembly and wiringContract manufacturingEnclosure assembly/populationProject consulting and documentationDelivery with own vehicle fleetLogo customizationEnergy management solutions

Reference customers

E.ONRiemarcaden MünchenHerzklinik MünchenUnfallklinik MurnauSSV Jahn Regensburg (partnership)Stadtwerke München (reference in catalogs)BayernwerkREWAGLEWEnBW

Quality & Certification

The quality management system is certified to DIN ISO 9001:2015 (DEKRA, certificate 412191020/2). CNC-controlled systems and documented process controls ensure consistent quality from the start to the end of production.

EvidenceBibersbach
DIN ISO 9001:2015

History

  1. 1993

    Company founded by Christa and Erwin Schiegl

  2. 2025

    Generational change in management: Stefan, Erwin Thomas and Tobias Schiegl take over the management

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